How To Manufacture Detergents Powder, Active Ingredients For Detergents, Surfactant, Formulation Of Detergents, Synthetic Detergent, Liquid Detergents, Laundry Detergent, Washing Powder 5e4a2o
This document was ed by and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this report form. Report 445h4w
Overview 1s532p
& View How To Manufacture Detergents Powder, Active Ingredients For Detergents, Surfactant, Formulation Of Detergents, Synthetic Detergent, Liquid Detergents, Laundry Detergent, Washing Powder as PDF for free.
More details 6h715l
- Words: 2,402
- Pages: 63
Introduction The Indian detergent industry is about three decades old. An interesting and unique feature of detergent industry in India is the existence of non power operated units which
do not use any electrical power for the production of detergent powder. But the production technology of detergents have been changed involving high technique in
process control, more skilled personnel and requiring large input.
www.entrepreneurindia.co
There
are
various
forms
of
detergents;
liquid
detergents, paste detergents, solid detergents etc.
Whether in liquid or in powdered forms, present detergent products are complex mixtures of several ingredients including performance additives such as
bleaches, bleach activators etc. The scope and spectrum of methods and techniques applied in detergent analysis have changed significantly during the last
decade.
www.entrepreneurindia.co
The book outlines features and experimental parameters for many essential procedures, and emphasizes the latest
techniques and methods. This book emphasizes practical aspects of detergent production with latest development and
other
special
products
based
on
synthetic
surfactants. This book basically deals with the builders, additives
and
components
of
detergents,
recent
developments in surfactant, manufacture of active Ingredients for detergents,
www.entrepreneurindia.co
manufacture of finished detergents, application and
formulation of detergents, packaging of detergents, analysis of detergents, machinery photographs with their suppliers, directory of raw material suppliers etc.
This is an attempt to fill the need of those desirous of starting detergent industry in small scale sector and necessarily contains analytical methods for testing and
evaluation of raw as well as final products.
www.entrepreneurindia.co
Table of Contents 1. Introduction Definition Biodegradability Synthetic Detergents Introduction
Surfactant Hydrophile-Hydrophobe Balance Anionic Surfactants Alkylaryl Sulfonates Sulfonation
Sulfation Neutralization
www.entrepreneurindia.co
Nonionic Surfactants Ethoxylation Amphoteric Surfactants
Alkylolamides Cationic Surfactants
2. Builders, Additives and components of detergents Phosphates Silicates Soluble glass Water glass Soluble powders
www.entrepreneurindia.co
Contribution by the alkaline radical (Na2O or K2O) Contribution by the SiO2 radical Zeolites
Carbonates Sodium Carbonate or Soda Ash-Na2CO3 Sodium Bicarbonate-NaHCO3 Sodium Sesquicarbonate, or Modified Soda
Potassium Carbonate Oxygen-releasing Compounds Sundry Inorganic Builders Borax Sodium Chloride Magnesium Sulphate
www.entrepreneurindia.co
Insoluble Inorganic Fillers Caustic Alkalis Ammonia Colloidal Silica Sodium Hypochlorite
3. Recent Developments in Surfactant Synthesis Sulphation of glycerine Nonionic surfactants Amphoteric surfactants Anionic surfactants
www.entrepreneurindia.co
Nonionic surfactants Cationic surfactants Amphoteric surfactants Miscellaneous surfactants
Surfactant synthesis Toxicological studies Effluent decolorisation Synthesis of Surfactants and their Toxicity-IV
Diastereoisomers Fructose C6H12O6 Saccharose or sucrose or table sugar C12H22O11 D-Mannose D-Galactose
www.entrepreneurindia.co
b-Glucosamine Anionic surfactants Cationic surfactants Nonionic surfactants
Sugar-based surfactants Toxicity of surfactants
4. Manufacture of Active Ingredients for Detergents Sulphonation Process Manufacture of Alkyl benzene sulphonic acid (Acid Slurry)
Alkyl benzene Process to obtain straight chain normal
www.entrepreneurindia.co
paraffins of desired chain length Major technologies using molecular sieves for separation of n-parraffins Process for alkylation of benzene by narrow cut (C10-C14) n-paraffin Review of technologies for production of LAB from n-paraffins UOP technology to manufacture lab from kerosene Prefractionation unit Feed preparation (hydrotreater) unit-hydrobon n-Paraffin Extraction Unit (MOLEX) Catalytic partial dehydrogenation unit-PACOL HF alkylation unit Advance in technology in production of LAB
Improvements in dehydrogenation catalysts and process
www.entrepreneurindia.co
Introduction of additional step to achieve reduction of by-product diolefinsDefine process Introduction of a solid catalyst in place of liquid HF catalyst-UPO-Detal
Process Other raw materials for sulphonation Sulphuric acid and oleum (fuming sulphuric acid) Liquid SO3 Sulphur Sulphonation with sulphuric acid and oleum Batch sulphonation
Manufacturing process Sulphonation with 98% sulphuric acid Sulphonation with oleum Continuous sulphonation with oleum Chemithon Process
www.entrepreneurindia.co
Bellestra sulfan process Proctor & Gamble Process Rifenberick process Sulphonation with SO3 Production of sulphur trioxide Sulphur burning SO3 plant Oleum stripping Stabilised liquid sulphur trioxide vapourisation Batch sulphonation
Continuous sulphonation with sulphur trioxide Cascade sulphonation
www.entrepreneurindia.co
SO3 withdrawal Sulphonation plant Exhaust gas scrubbing Ballestra Sulphurex Process
Air drying SO2/SO3 production Film sulphonation & sulphation (Sulphurex F) Double-step Neutralisation Alpha olefins hydrolysis Gas scrubbing SO3 absorption in H2SO4 column Heat recovery
www.entrepreneurindia.co
Mazzoni SOCS Process Chemithon SO3 Sulphonation SO3 generation Sulphonation
Annular falling film reactor Neutraliser system Exhaust gas cleaning up system Allied chemical thin film sulphonation Stepan chemical process Manufacture of fatty alcohol sulphonates Sulphonation with chloro sulphonic acid Manufacture of alpha olefin sulphonate Wax cracking
www.entrepreneurindia.co
Ethylene polymerisation The natural route Comparison of AOS and methyl ester sulphonate Comparison of AOS and LABs in various products Dish-washing liquids Fine cloths washing liquids Laundry soaps Toilet soaps Personal care products Detergent cakes Comparison of AOS with alcohol based surfactants Alfodet
www.entrepreneurindia.co
Product usage Ethoxylation Process Ethylene oxide Fatty acid
Fatty alcohol Natural process Synthetic process Sodium reduction process High pressure hydrogenation OXO Process ALFOL Process Alkyl phenols Manufacture of lauric d-ethanol amide
www.entrepreneurindia.co
(Ninol AA 62) Method of manufacture Manufacture of super amide (2:1 type) Manufacture of methyl ester
Manufacture of super-amide Manufacture of sulphate alkanolamides IGEPON B Manufacture of Igepon B conc. paste Recent Developments in Sulphonation Technology Direct Production of Extremely Viscous Sulphonic Acids Without the Use of Solvents Developments in Detergent Manufacture for Consumer Products
www.entrepreneurindia.co
Minimization of 1, 4-Dioxane Sodium Alpha Sulpho Methyl Ester (SASMA) Production Dry Active Detergent Manufacturing
5. Manufacture of Finished Detergents Powders Simple Absorption
Combined Absorption and Neutralization Dry Mixing of Powders Spray-drying of Powders Colour Particle Size and Spread Bulk Density
www.entrepreneurindia.co
Residual Moisture Stickiness Product Uniformity Separation of Powder Wet Scrubbing Use of Fines Combination of Spray-dried and Dry-mixed Powders Ballestra 'Complex' System Patterson-Kelley Systems Anhydro System Drum-Drying of Powders
www.entrepreneurindia.co
Liquid Detergents Toilet Preparations Paste Detergents Calcium Sulphonates
Solid Detergents Detergent Toilet Bars Household Scrub Bars Fabric Softeners Abrasive Cleaners
6. Application and Formulation of Detergents Foam Household Cleaning
www.entrepreneurindia.co
Heavy-Duty Laundering Foam Control Light-Duty Household Products General-Purpose Detergents Choice of Non-ionic Concentrated Powders Cold Water Washing Hard-Surface Cleaners Machine Dishwashing Abrasive-Type Cleaners Miscellaneous Household Cleaners Commercial Laundering Solvent Detergents
www.entrepreneurindia.co
Carpet and Upholstery Cleaners Textile Dressing Mercerizing Food and Dairy Industries Advantage of sulphamic acid Detergent Sanitizers Metal Cleaners Miscellaneous Cleaners Lavatory Cleaner Hand Cleansers Waterless Hand Cleansers
www.entrepreneurindia.co
7. Important Formulations of Synthetic Detergent Detergent Powder Market Potential & Scope
Synthetic Detergent Powder Manufacture of Household Detergent Powders Process Formulations for Detergent Powders
General Purpose Powder Raw Material Requirements (per month) Process of Manufacture and Formulations Heavy Duty Liquid Detergents Opaque Lotion-Type Heavy Duty Liquid Detergent
www.entrepreneurindia.co
Process of Manufacture of Liquid Detergent Dish Washing Liquid Detergents Process of Manufacture Liquid and Cream Soap Products
Liquids for the Washing of Fabrics Thick Liquids and Creams Machine Dishwashing Products The Composition of Powder Liquid Cleansers for Hard Surface Window Panes Cleaning Liquid Dry Cleaning Detergent Process of Manufacture List of Plant & Machineries
www.entrepreneurindia.co
Raw Material Requirements (per month) Soap Powders Introduction Spray-Chilled Powders Formulation for Spray Chilled Soap Powders Spray Dried Powders Spray Drying Practice Cleansing Powder (Vim Type) Manufacturing Process Formulation for Cheap Cleansing Powder List of Plant and Machinery
Raw Material Requirements
www.entrepreneurindia.co
Market Potential Liquid Detergents Requisites of Surfactants for Formulating Liquid Detergents
Surfactants most Commonly Used Builders Viscosity Controllers Other Ingredients Household Liquid Detergents for Laundering Heavy Duty Procedure Light Duty: (for silk, wool etc.) Procedure
www.entrepreneurindia.co
8. Packaging of Detergents Packaging of Detergent Powder Types of Packaging Packaging of Detergent Bars Packaging Material Specifications Package Testing Methods Introduction Physical Tests Substance Dimensions Bursting strength
Compression resistance Tensile strength
www.entrepreneurindia.co
Scuff resistance Moisture content Other Tests Wax/polythene substance in coated wrappers
Stability to alkali Stability to soap Water absorption Type of fluting Machine direction of paper and board Stiffness of board Miscellaneous Tests Packaged Commodities Rules Introduction
www.entrepreneurindia.co
Declarations to be Made on Every Package Permissible Errors of Quantity Commodities to be Packed in Specified Quantities Management of Detergent Factories Technical Efficiency Introduction Yield Fatty acid yield Glycerol yield Active detergent yield Over/under usage of materials Packing loss/gain
www.entrepreneurindia.co
Oil usage pattern Scrap and downgrading losses Productivity Steam, water, electricity
Financial Summary Pollution Control Introduction Sources of Pollution Oil spills Chemical spills Bleaching Chemical treatment Glycerine Recovery
www.entrepreneurindia.co
Synthetic Detergents Sulphonation Detergent powder manufacture Handling of Raw Materials
Slurry Making, Wash Water Tower and Air Lift Exhausts Powder Spillages Fluidiser Exhaust Air Boiler House Coal spillages Water treatment section Boiler Blow Down Chimney exhaust
www.entrepreneurindia.co
Boiler ash Space and location Effluent characteristics The requirements of treated effluent
Effluent treatment methodology Treatment of Gaseous Effluents Chemical bleaching Saponification of oils Toilet soap mixer Refrigeration system Oleum handling in the sulphonation plant Oleum still furnace NSD bar mixer exhaust
www.entrepreneurindia.co
Boiler exhaust Analytical Introduction Oils Chemicals Packaging Materials In-process Materials Finished Products Microbiological Controls Analytical Equipments General Comments Quality Control
www.entrepreneurindia.co
Introduction Organisation Facilities Specifications
Chemicals Packaging materials Finished product Sampling Sampling of Raw Materials Packing materials Finished products Vendor education and rating Process audit
www.entrepreneurindia.co
Reporting Microbiological Controls Bureau of Indian Standards Specifications Quality Assurance Introduction Conventional Approach to Quality Recommended Approach to Quality Company Quality Policy Brand Quality Objectives Implementation of Quality Assurance Quality Control Quality Audit
www.entrepreneurindia.co
Summary Total Quality Management (TQM) ISO 9000 Series Standards Common Quality Problems of Detergents
Detergent powder Detergent Cake Stain Removal Introduction Type of Stains Removal of Stains Lime soap Protein stains Iron compounds
www.entrepreneurindia.co
Stains due to dyes Mildew stains Physical methods of stain removal Assessment of stain removal
9. Analysis of Detergents Introduction
Synthetic Detergents Active Matter Principle Standard sodium lauryl sulphate
solution-0.004M Determination of the purity of sodium lauryl sulphate
www.entrepreneurindia.co
Molarity of sodium lauryl sulphate Standard benzethonium chloride (hyamine 1622) soln. 0.004M Determination of anionic active matter
Moisture of Detergent Powders and Cakes Principle Process pH of 1% solution Principle Procedure TFM and Combined Glycerol in Oils Combined glycerol in oils Principle
www.entrepreneurindia.co
Procedure Estimation of TFA
10. Enzymatic Detergents Empower, Metrizyme Detergezyme The importance of cleaning instruments prior to disinfection The definition and properties of enzymes
The benefits associated with incorporation of enzymes into detergents The properties and benefits of surfactants in enzymatic detergents Practical usage of enzymatic detergents Comparative assessment of Metrex and competitor enzyme products
www.entrepreneurindia.co
Directory Section List of Raw Material Suppliers Plant and Machinery Suppliers Photographs of Machinery and Equipment
www.entrepreneurindia.co
Niir Project Consultancy Services (NPCS) can provide Process Technology Book on
Detergents
See more http://goo.gl/U4s0Ry http://goo.gl/oFYalm http://goo.gl/xbbtO0 www.entrepreneurindia.co
VISIT US AT
TAKE A LOOK AT NIIR PROJECT CONSULTANCY SERVICES ON #STREETVIEW
https://goo.gl/VstWkd
www.niir.org
www.entrepreneurindia.co
Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2
www.entrepreneurindia.co
AN ISO 9001:2008 COMPANY
www.entrepreneurindia.co
Who are we?
o
One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services
o
We adopt a systematic approach to provide the strong fundamental needed for the effective delivery of services to our Clients’ in India & abroad
www.entrepreneurindia.co
What do we offer? o o o o o o o o o o
Project Identification Detailed Project Reports/Pre-feasibility Reports Business Plan Industry Trends Market Research Reports Technology Books and Directory Databases on CD-ROM Laboratory Testing Services Turnkey Project Consultancy/Solutions Entrepreneur India (An Industrial Monthly Journal)
www.entrepreneurindia.co
How are we different ?
o o o o
o
We have two decades long experience in project consultancy and market research field We empower our customers with the prerequisite know-how to take sound business decisions We help catalyze business growth by providing distinctive and profound market analysis We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors We use authentic & reliable sources to ensure business precision
www.entrepreneurindia.co
Our Approach Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation
www.entrepreneurindia.co
Who do we serve? o o o o o o o o o o o
Public-sector Companies Corporates Government Undertakings Individual Entrepreneurs NRI’s Foreign Investors Non-profit Organizations, NBFC’s Educational Institutions Embassies & Consulates Consultancies Industry / trade associations www.entrepreneurindia.co
Sectors We Cover o o o o o o o o
Ayurvedic And Herbal Medicines, Herbal Cosmetics Alcoholic And Non Alcoholic Beverages, Drinks Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin Activated Carbon & Activated Charcoal Aluminium And Aluminium Extrusion Profiles & Sections, Bio-fertilizers And Biotechnology Breakfast Snacks And Cereal Food Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling
www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Bamboo And Cane Based Projects Building Materials And Construction Projects Biodegradable & Bioplastic Based Projects Chemicals (Organic And Inorganic) Confectionery, Bakery/Baking And Other Food Cereal Processing Coconut And Coconut Based Products Cold Storage For Fruits & Vegetables Coal & Coal Byproduct www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Copper & Copper Based Projects Dairy/Milk Processing Disinfectants, Pesticides, Insecticides, Mosquito Repellents, Electrical, Electronic And Computer based Projects Essential Oils, Oils & Fats And Allied Engineering Goods Fibre Glass & Float Glass Fast Moving Consumer Goods Food, Bakery, Agro Processing www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Fruits & Vegetables Processing Ferro Alloys Based Projects Fertilizers & Biofertilizers Ginger & Ginger Based Projects Herbs And Medicinal Cultivation And Jatropha (Biofuel) Hotel & Hospitability Projects Hospital Based Projects Herbal Based Projects Inks, Stationery And Export Industries www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Infrastructure Projects Jute & Jute Based Products Leather And Leather Based Projects Leisure & Entertainment Based Projects Livestock Farming Of Birds & Animals Minerals And Minerals Maize Processing(Wet Milling) & Maize Based Projects Medical Plastics, Disposables Plastic Syringe, Blood Bags Organic Farming, Neem Products Etc. www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o o
Cont…
Paints, Pigments, Varnish & Lacquer Paper And Paper Board, Paper Recycling Projects Printing Inks Packaging Based Projects Perfumes, Cosmetics And Flavours Power Generation Based Projects & Renewable Energy Based Projects Pharmaceuticals And Drugs Plantations, Farming And Cultivations Plastic Film, Plastic Waste And Plastic Compounds Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Potato And Potato Based Projects Printing And Packaging Real Estate, Leisure And Hospitality Rubber And Rubber Products Soaps And Detergents Stationary Products Spices And Snacks Food Steel & Steel Products Textile Auxiliary And Chemicals
www.entrepreneurindia.co
Sectors We Cover
Cont…
o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable
www.entrepreneurindia.co
Niir Project Consultancy Services 106-E, Kamla Nagar, New Delhi-110007, India. Email: [email protected] Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.niir.org www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
www.niir.org
www.entrepreneurindia.co
Follow Us
www.niir.org
www.entrepreneurindia.co
For more information, visit us at: www.entrepreneurindia.co
do not use any electrical power for the production of detergent powder. But the production technology of detergents have been changed involving high technique in
process control, more skilled personnel and requiring large input.
www.entrepreneurindia.co
There
are
various
forms
of
detergents;
liquid
detergents, paste detergents, solid detergents etc.
Whether in liquid or in powdered forms, present detergent products are complex mixtures of several ingredients including performance additives such as
bleaches, bleach activators etc. The scope and spectrum of methods and techniques applied in detergent analysis have changed significantly during the last
decade.
www.entrepreneurindia.co
The book outlines features and experimental parameters for many essential procedures, and emphasizes the latest
techniques and methods. This book emphasizes practical aspects of detergent production with latest development and
other
special
products
based
on
synthetic
surfactants. This book basically deals with the builders, additives
and
components
of
detergents,
recent
developments in surfactant, manufacture of active Ingredients for detergents,
www.entrepreneurindia.co
manufacture of finished detergents, application and
formulation of detergents, packaging of detergents, analysis of detergents, machinery photographs with their suppliers, directory of raw material suppliers etc.
This is an attempt to fill the need of those desirous of starting detergent industry in small scale sector and necessarily contains analytical methods for testing and
evaluation of raw as well as final products.
www.entrepreneurindia.co
Table of Contents 1. Introduction Definition Biodegradability Synthetic Detergents Introduction
Surfactant Hydrophile-Hydrophobe Balance Anionic Surfactants Alkylaryl Sulfonates Sulfonation
Sulfation Neutralization
www.entrepreneurindia.co
Nonionic Surfactants Ethoxylation Amphoteric Surfactants
Alkylolamides Cationic Surfactants
2. Builders, Additives and components of detergents Phosphates Silicates Soluble glass Water glass Soluble powders
www.entrepreneurindia.co
Contribution by the alkaline radical (Na2O or K2O) Contribution by the SiO2 radical Zeolites
Carbonates Sodium Carbonate or Soda Ash-Na2CO3 Sodium Bicarbonate-NaHCO3 Sodium Sesquicarbonate, or Modified Soda
Potassium Carbonate Oxygen-releasing Compounds Sundry Inorganic Builders Borax Sodium Chloride Magnesium Sulphate
www.entrepreneurindia.co
Insoluble Inorganic Fillers Caustic Alkalis Ammonia Colloidal Silica Sodium Hypochlorite
3. Recent Developments in Surfactant Synthesis Sulphation of glycerine Nonionic surfactants Amphoteric surfactants Anionic surfactants
www.entrepreneurindia.co
Nonionic surfactants Cationic surfactants Amphoteric surfactants Miscellaneous surfactants
Surfactant synthesis Toxicological studies Effluent decolorisation Synthesis of Surfactants and their Toxicity-IV
Diastereoisomers Fructose C6H12O6 Saccharose or sucrose or table sugar C12H22O11 D-Mannose D-Galactose
www.entrepreneurindia.co
b-Glucosamine Anionic surfactants Cationic surfactants Nonionic surfactants
Sugar-based surfactants Toxicity of surfactants
4. Manufacture of Active Ingredients for Detergents Sulphonation Process Manufacture of Alkyl benzene sulphonic acid (Acid Slurry)
Alkyl benzene Process to obtain straight chain normal
www.entrepreneurindia.co
paraffins of desired chain length Major technologies using molecular sieves for separation of n-parraffins Process for alkylation of benzene by narrow cut (C10-C14) n-paraffin Review of technologies for production of LAB from n-paraffins UOP technology to manufacture lab from kerosene Prefractionation unit Feed preparation (hydrotreater) unit-hydrobon n-Paraffin Extraction Unit (MOLEX) Catalytic partial dehydrogenation unit-PACOL HF alkylation unit Advance in technology in production of LAB
Improvements in dehydrogenation catalysts and process
www.entrepreneurindia.co
Introduction of additional step to achieve reduction of by-product diolefinsDefine process Introduction of a solid catalyst in place of liquid HF catalyst-UPO-Detal
Process Other raw materials for sulphonation Sulphuric acid and oleum (fuming sulphuric acid) Liquid SO3 Sulphur Sulphonation with sulphuric acid and oleum Batch sulphonation
Manufacturing process Sulphonation with 98% sulphuric acid Sulphonation with oleum Continuous sulphonation with oleum Chemithon Process
www.entrepreneurindia.co
Bellestra sulfan process Proctor & Gamble Process Rifenberick process Sulphonation with SO3 Production of sulphur trioxide Sulphur burning SO3 plant Oleum stripping Stabilised liquid sulphur trioxide vapourisation Batch sulphonation
Continuous sulphonation with sulphur trioxide Cascade sulphonation
www.entrepreneurindia.co
SO3 withdrawal Sulphonation plant Exhaust gas scrubbing Ballestra Sulphurex Process
Air drying SO2/SO3 production Film sulphonation & sulphation (Sulphurex F) Double-step Neutralisation Alpha olefins hydrolysis Gas scrubbing SO3 absorption in H2SO4 column Heat recovery
www.entrepreneurindia.co
Mazzoni SOCS Process Chemithon SO3 Sulphonation SO3 generation Sulphonation
Annular falling film reactor Neutraliser system Exhaust gas cleaning up system Allied chemical thin film sulphonation Stepan chemical process Manufacture of fatty alcohol sulphonates Sulphonation with chloro sulphonic acid Manufacture of alpha olefin sulphonate Wax cracking
www.entrepreneurindia.co
Ethylene polymerisation The natural route Comparison of AOS and methyl ester sulphonate Comparison of AOS and LABs in various products Dish-washing liquids Fine cloths washing liquids Laundry soaps Toilet soaps Personal care products Detergent cakes Comparison of AOS with alcohol based surfactants Alfodet
www.entrepreneurindia.co
Product usage Ethoxylation Process Ethylene oxide Fatty acid
Fatty alcohol Natural process Synthetic process Sodium reduction process High pressure hydrogenation OXO Process ALFOL Process Alkyl phenols Manufacture of lauric d-ethanol amide
www.entrepreneurindia.co
(Ninol AA 62) Method of manufacture Manufacture of super amide (2:1 type) Manufacture of methyl ester
Manufacture of super-amide Manufacture of sulphate alkanolamides IGEPON B Manufacture of Igepon B conc. paste Recent Developments in Sulphonation Technology Direct Production of Extremely Viscous Sulphonic Acids Without the Use of Solvents Developments in Detergent Manufacture for Consumer Products
www.entrepreneurindia.co
Minimization of 1, 4-Dioxane Sodium Alpha Sulpho Methyl Ester (SASMA) Production Dry Active Detergent Manufacturing
5. Manufacture of Finished Detergents Powders Simple Absorption
Combined Absorption and Neutralization Dry Mixing of Powders Spray-drying of Powders Colour Particle Size and Spread Bulk Density
www.entrepreneurindia.co
Residual Moisture Stickiness Product Uniformity Separation of Powder Wet Scrubbing Use of Fines Combination of Spray-dried and Dry-mixed Powders Ballestra 'Complex' System Patterson-Kelley Systems Anhydro System Drum-Drying of Powders
www.entrepreneurindia.co
Liquid Detergents Toilet Preparations Paste Detergents Calcium Sulphonates
Solid Detergents Detergent Toilet Bars Household Scrub Bars Fabric Softeners Abrasive Cleaners
6. Application and Formulation of Detergents Foam Household Cleaning
www.entrepreneurindia.co
Heavy-Duty Laundering Foam Control Light-Duty Household Products General-Purpose Detergents Choice of Non-ionic Concentrated Powders Cold Water Washing Hard-Surface Cleaners Machine Dishwashing Abrasive-Type Cleaners Miscellaneous Household Cleaners Commercial Laundering Solvent Detergents
www.entrepreneurindia.co
Carpet and Upholstery Cleaners Textile Dressing Mercerizing Food and Dairy Industries Advantage of sulphamic acid Detergent Sanitizers Metal Cleaners Miscellaneous Cleaners Lavatory Cleaner Hand Cleansers Waterless Hand Cleansers
www.entrepreneurindia.co
7. Important Formulations of Synthetic Detergent Detergent Powder Market Potential & Scope
Synthetic Detergent Powder Manufacture of Household Detergent Powders Process Formulations for Detergent Powders
General Purpose Powder Raw Material Requirements (per month) Process of Manufacture and Formulations Heavy Duty Liquid Detergents Opaque Lotion-Type Heavy Duty Liquid Detergent
www.entrepreneurindia.co
Process of Manufacture of Liquid Detergent Dish Washing Liquid Detergents Process of Manufacture Liquid and Cream Soap Products
Liquids for the Washing of Fabrics Thick Liquids and Creams Machine Dishwashing Products The Composition of Powder Liquid Cleansers for Hard Surface Window Panes Cleaning Liquid Dry Cleaning Detergent Process of Manufacture List of Plant & Machineries
www.entrepreneurindia.co
Raw Material Requirements (per month) Soap Powders Introduction Spray-Chilled Powders Formulation for Spray Chilled Soap Powders Spray Dried Powders Spray Drying Practice Cleansing Powder (Vim Type) Manufacturing Process Formulation for Cheap Cleansing Powder List of Plant and Machinery
Raw Material Requirements
www.entrepreneurindia.co
Market Potential Liquid Detergents Requisites of Surfactants for Formulating Liquid Detergents
Surfactants most Commonly Used Builders Viscosity Controllers Other Ingredients Household Liquid Detergents for Laundering Heavy Duty Procedure Light Duty: (for silk, wool etc.) Procedure
www.entrepreneurindia.co
8. Packaging of Detergents Packaging of Detergent Powder Types of Packaging Packaging of Detergent Bars Packaging Material Specifications Package Testing Methods Introduction Physical Tests Substance Dimensions Bursting strength
Compression resistance Tensile strength
www.entrepreneurindia.co
Scuff resistance Moisture content Other Tests Wax/polythene substance in coated wrappers
Stability to alkali Stability to soap Water absorption Type of fluting Machine direction of paper and board Stiffness of board Miscellaneous Tests Packaged Commodities Rules Introduction
www.entrepreneurindia.co
Declarations to be Made on Every Package Permissible Errors of Quantity Commodities to be Packed in Specified Quantities Management of Detergent Factories Technical Efficiency Introduction Yield Fatty acid yield Glycerol yield Active detergent yield Over/under usage of materials Packing loss/gain
www.entrepreneurindia.co
Oil usage pattern Scrap and downgrading losses Productivity Steam, water, electricity
Financial Summary Pollution Control Introduction Sources of Pollution Oil spills Chemical spills Bleaching Chemical treatment Glycerine Recovery
www.entrepreneurindia.co
Synthetic Detergents Sulphonation Detergent powder manufacture Handling of Raw Materials
Slurry Making, Wash Water Tower and Air Lift Exhausts Powder Spillages Fluidiser Exhaust Air Boiler House Coal spillages Water treatment section Boiler Blow Down Chimney exhaust
www.entrepreneurindia.co
Boiler ash Space and location Effluent characteristics The requirements of treated effluent
Effluent treatment methodology Treatment of Gaseous Effluents Chemical bleaching Saponification of oils Toilet soap mixer Refrigeration system Oleum handling in the sulphonation plant Oleum still furnace NSD bar mixer exhaust
www.entrepreneurindia.co
Boiler exhaust Analytical Introduction Oils Chemicals Packaging Materials In-process Materials Finished Products Microbiological Controls Analytical Equipments General Comments Quality Control
www.entrepreneurindia.co
Introduction Organisation Facilities Specifications
Chemicals Packaging materials Finished product Sampling Sampling of Raw Materials Packing materials Finished products Vendor education and rating Process audit
www.entrepreneurindia.co
Reporting Microbiological Controls Bureau of Indian Standards Specifications Quality Assurance Introduction Conventional Approach to Quality Recommended Approach to Quality Company Quality Policy Brand Quality Objectives Implementation of Quality Assurance Quality Control Quality Audit
www.entrepreneurindia.co
Summary Total Quality Management (TQM) ISO 9000 Series Standards Common Quality Problems of Detergents
Detergent powder Detergent Cake Stain Removal Introduction Type of Stains Removal of Stains Lime soap Protein stains Iron compounds
www.entrepreneurindia.co
Stains due to dyes Mildew stains Physical methods of stain removal Assessment of stain removal
9. Analysis of Detergents Introduction
Synthetic Detergents Active Matter Principle Standard sodium lauryl sulphate
solution-0.004M Determination of the purity of sodium lauryl sulphate
www.entrepreneurindia.co
Molarity of sodium lauryl sulphate Standard benzethonium chloride (hyamine 1622) soln. 0.004M Determination of anionic active matter
Moisture of Detergent Powders and Cakes Principle Process pH of 1% solution Principle Procedure TFM and Combined Glycerol in Oils Combined glycerol in oils Principle
www.entrepreneurindia.co
Procedure Estimation of TFA
10. Enzymatic Detergents Empower, Metrizyme Detergezyme The importance of cleaning instruments prior to disinfection The definition and properties of enzymes
The benefits associated with incorporation of enzymes into detergents The properties and benefits of surfactants in enzymatic detergents Practical usage of enzymatic detergents Comparative assessment of Metrex and competitor enzyme products
www.entrepreneurindia.co
Directory Section List of Raw Material Suppliers Plant and Machinery Suppliers Photographs of Machinery and Equipment
www.entrepreneurindia.co
Niir Project Consultancy Services (NPCS) can provide Process Technology Book on
Detergents
See more http://goo.gl/U4s0Ry http://goo.gl/oFYalm http://goo.gl/xbbtO0 www.entrepreneurindia.co
VISIT US AT
TAKE A LOOK AT NIIR PROJECT CONSULTANCY SERVICES ON #STREETVIEW
https://goo.gl/VstWkd
www.niir.org
www.entrepreneurindia.co
Locate us on Google Maps https://goo.gl/maps/BKkUtq9gevT2
www.entrepreneurindia.co
AN ISO 9001:2008 COMPANY
www.entrepreneurindia.co
Who are we?
o
One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services
o
We adopt a systematic approach to provide the strong fundamental needed for the effective delivery of services to our Clients’ in India & abroad
www.entrepreneurindia.co
What do we offer? o o o o o o o o o o
Project Identification Detailed Project Reports/Pre-feasibility Reports Business Plan Industry Trends Market Research Reports Technology Books and Directory Databases on CD-ROM Laboratory Testing Services Turnkey Project Consultancy/Solutions Entrepreneur India (An Industrial Monthly Journal)
www.entrepreneurindia.co
How are we different ?
o o o o
o
We have two decades long experience in project consultancy and market research field We empower our customers with the prerequisite know-how to take sound business decisions We help catalyze business growth by providing distinctive and profound market analysis We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors We use authentic & reliable sources to ensure business precision
www.entrepreneurindia.co
Our Approach Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation
www.entrepreneurindia.co
Who do we serve? o o o o o o o o o o o
Public-sector Companies Corporates Government Undertakings Individual Entrepreneurs NRI’s Foreign Investors Non-profit Organizations, NBFC’s Educational Institutions Embassies & Consulates Consultancies Industry / trade associations www.entrepreneurindia.co
Sectors We Cover o o o o o o o o
Ayurvedic And Herbal Medicines, Herbal Cosmetics Alcoholic And Non Alcoholic Beverages, Drinks Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin Activated Carbon & Activated Charcoal Aluminium And Aluminium Extrusion Profiles & Sections, Bio-fertilizers And Biotechnology Breakfast Snacks And Cereal Food Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling
www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Bamboo And Cane Based Projects Building Materials And Construction Projects Biodegradable & Bioplastic Based Projects Chemicals (Organic And Inorganic) Confectionery, Bakery/Baking And Other Food Cereal Processing Coconut And Coconut Based Products Cold Storage For Fruits & Vegetables Coal & Coal Byproduct www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Copper & Copper Based Projects Dairy/Milk Processing Disinfectants, Pesticides, Insecticides, Mosquito Repellents, Electrical, Electronic And Computer based Projects Essential Oils, Oils & Fats And Allied Engineering Goods Fibre Glass & Float Glass Fast Moving Consumer Goods Food, Bakery, Agro Processing www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Fruits & Vegetables Processing Ferro Alloys Based Projects Fertilizers & Biofertilizers Ginger & Ginger Based Projects Herbs And Medicinal Cultivation And Jatropha (Biofuel) Hotel & Hospitability Projects Hospital Based Projects Herbal Based Projects Inks, Stationery And Export Industries www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Infrastructure Projects Jute & Jute Based Products Leather And Leather Based Projects Leisure & Entertainment Based Projects Livestock Farming Of Birds & Animals Minerals And Minerals Maize Processing(Wet Milling) & Maize Based Projects Medical Plastics, Disposables Plastic Syringe, Blood Bags Organic Farming, Neem Products Etc. www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o o
Cont…
Paints, Pigments, Varnish & Lacquer Paper And Paper Board, Paper Recycling Projects Printing Inks Packaging Based Projects Perfumes, Cosmetics And Flavours Power Generation Based Projects & Renewable Energy Based Projects Pharmaceuticals And Drugs Plantations, Farming And Cultivations Plastic Film, Plastic Waste And Plastic Compounds Plastic, PVC, PET, HDPE, LDPE Etc.
www.entrepreneurindia.co
Sectors We Cover o o o o o o o o o
Cont…
Potato And Potato Based Projects Printing And Packaging Real Estate, Leisure And Hospitality Rubber And Rubber Products Soaps And Detergents Stationary Products Spices And Snacks Food Steel & Steel Products Textile Auxiliary And Chemicals
www.entrepreneurindia.co
Sectors We Cover
Cont…
o Township & Residential Complex o Textiles And Readymade Garments o Waste Management & Recycling o Wood & Wood Products o Water Industry(Packaged Drinking Water & Mineral Water) o Wire & Cable
www.entrepreneurindia.co
Niir Project Consultancy Services 106-E, Kamla Nagar, New Delhi-110007, India. Email: [email protected] Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.niir.org www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
www.niir.org
www.entrepreneurindia.co
Follow Us
www.niir.org
www.entrepreneurindia.co
For more information, visit us at: www.entrepreneurindia.co
Related Documents 2w1qw
How To Manufacture Detergents Powder, Active Ingredients For Detergents, Surfactant, Formulation Of Detergents, Synthetic Detergent, Liquid Detergents, Laundry Detergent, Washing Powder 5e4a2o
October 2019 1,012
Detergents Formulation Handbook 572i4b
November 2019 186
How To Manufacture Detergents (detergent Manufacturing Business, Cleaning Products, Formulas, Detergent Production Line, Detergent Making Ingredients, Formulations Of Detergent, Process, Synthetic Detergent Powder) 4o5n6q
November 2019 3,438
Handbook Of Detergents Formulation 2jw67
October 2019 340
November 2019 52
Detergents - Manufacturing Process 4s5b2i
October 2019 150More Documents from "Ajay Gupta" ft2b
How To Manufacture Detergents Powder, Active Ingredients For Detergents, Surfactant, Formulation Of Detergents, Synthetic Detergent, Liquid Detergents, Laundry Detergent, Washing Powder 5e4a2o
October 2019 1,012
Disposable Plastic Syringes - Market Survey Cum Detailed Techno Economic Feasibility Report 2y7f
November 2019 87
504uu
November 2019 67
Best Business To Start In Punjab, India (ludhiana, Amritsar, Jalandhar, Gurdaspur, Patiala, Bathinda, Hoshiarpur, Pathankot, Batala, Barnala, Phagwara, Malerkotla, Moga, Abohar, Firozpur, Rajpura) 2o5942
November 2019 105
How To Start Plastic Manufacturing Industry (plastics And Polymer Processing Industries) 5e6p3o
November 2019 62