Conector Wejtap 6u6q13
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BURNDY® Products
Wedge
THE WEJTAP™ SYSTEM FOR ELECTRIC UTILITY DISTRIBUTION AND TRANSMISSION CONNECTIONS
J-1
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TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . J-3
WEJTAP™ Cover WCCR, WCCB, WCCSY, WCCLY . . . . . J-26
WEJTAP™ Connection System . . . . . . . . . J-4 WEJTAP™ and Test Data . . . . . . . . . . . . . . J-5
Installation Tools WTRB, WTY, WTB, WTBGBW, WTHRB1S, WTHY1S . . . . . . . . . . . . . J-27
Aluminum Connectors . . . . . . . . . . . . . . . . J-6
J-2
WEJTAP™ Power Lug . . . . . . . . . . . . . . . . J-7
Installation Tool Accessories WTOCBR, WTOCY, WTCK . . . . . . . . . . . J-28
WEJTAP™ Ordering Information. . . . . . . . J-8
Hot Stick Tool WTBGBW . . . . . . . . . . . . . J-29
Connector Selection By Conductor Size . . . . . . . . . . . . J-9 - J-13 By Diameter . . . . . . . . . . . . . . . . . J-14 - J-16
WEJTAP™ Hotstick Accessories WHSCWH, WHSPBC . . . . . . . . . . . . . . . J-29 WHSSADP, WHSWADP, WCHAWAS, WHSTA, WHSWB. . . . . . J-30 WHSGB, WHHWB . . . . . . . . . . . . . . . . . J-31
Stirrup Selection . . . . . . . . . . . . . . . . . . . . J-17 By Conductor Size . . . . . . . . . . . J-18 - J-22 By Diameter . . . . . . . . . . . . . . . . . . . . . . J-23
WEJTAP™ Kits . . . . . . . . . . . . . . . . . . . . . J-32
Large Conductor Connectors . . . J-24 - J-25
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INTRODUCTION The BURNDY® WEJTAP™ System components are designed to provide the most reliable connections available, with safer and easier installations. The system consists of a WEJTAP™ connector, WEJTAP™ installation tools and powerboosters. The detailed information on power-boosters, installation tools and accessories follows. The BURNDY® WEJTAP™ connector uses an aluminum alloy wedge that is power-driven between the run and tap cables locking them into a ‘‘C” shaped aluminum alloy spring-body. A wiping action takes place during installation between the conductors and Wedge which provides additional cleaning of surface oxides to supplement wire brushing. In addition, the grooves are lined with a patented PENETROX™ oxide inhibiting compound to enhance superior surface integrity. The Wedge is automatically locked onto the spring-body by a skiving action produced by a lance located at the forward end of the installation tool.
Wedge
THE WEJTAP™ CONNECTOR ■ Tested to NEMA and CSA Class A heat cycle requirements to ensure long term reliability. ■ Accommodates a full range of run and tap conductors from #8 to 1590 ACSR in all commonly used conductors to meet the needs of electrical distribution systems. ■ Color-coded connector, boosters, and tools to assist the installer to make the correct selection. ■ “Run locator” chamfer is machined into the Wedge at the end of the “large” groove to provide positive visual or/and hand identification of the large run groove for correct installation. ■ Removable design allows tap removal with minimum conductor damage. ■ Tool embosses BURNDY® identifier on end of Wedge to provide system identification.
J-3
Ask about our unique WEJTAP™ Tool System and Power-Booster which provides safer and easier installations.
During the life of the connection, the springbody continues to maintain pressure to ensure a reliable connection.
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BURNDY WEJTAP™ CONNECTION SYSTEM BURNDY®, a leading manufacturer of quality electrical connectors for over 70 years, introduces the WEJTAP™ SYSTEM, a system that adds further dimension to the existing BURNDY® group of proven, reliable connection systems. WEJTAP™ COMPONENTS are designed to provide a reliable system connection. The system consists of WEJTAP™ connectors, installation tools (including a variety of hotline and lineman accessories) and a unique power-booster. WEJTAP™ CONNECTORS use an aluminum alloy wedge that is power-driven between the run and the tap cables locking them into a “C” shaped tempered aluminum alloy spring-body. The spring-body maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climatic conditions. The wedge’s wiping action combined with factoJ-4 ry installed PENETROX™ PENA 13 provides superior integrity. The wedge is automatically locked onto the spring-body by a skiving action produced by a lance at the forward end of the WEJTAP™ installation tool. THE WEJTAP™ TOOL is a one-piece assembly that consists of a head and power unit. Two color-coded interchangeable heads accept all WEJTAP™ connectors and STIRRUP™. The design of the tool recognizes the need for simplicity and speed of operation as well as outstanding safety features such as automatic gas release vented away from the operator, fast simple breech loading and fast advance when engaging the connector assembly. No loose parts to drop or misplace and a booster ejection system that provides further safety to the operator. Fewer simplified hotline devices and handy lineman accessories complete an outstanding tool package. THE WEJTAP™ POWER-BOOSTER Patented is a self-contained device that provides the force necessary to drive the wedge into direct with the conductors. The booster is activated only when properly positioned in the tool assembly. A power cell in the booster is recessed to guard against premature discharge. The tool/booster system is designed to activate and deactivate the booster automatically should the operator decide to remove the tool from a connector prior to completing the installation. The deactivated booster may be safely removed from the tool.
Features and Benefits • Large conductor chamfer on ends of wedge. ◊ Instant hand or visual identification of large run grooves. Ensures correct wedge orientation. • Color-coded WEJTAP™ connector and booster packaged together. ◊ Easy selection by installer. • Factory coated grooves with PENETROX™ PENA 13. ◊ Maintains low resistance, assists in protection against climatic conditions and is compatible with common insulations. • One-piece tool. ◊ No project delays due to dropped or lost parts. • Fewer and improved hotstick accessories ◊ Simplifies hotline installation and saves time. • Contained booster ejection system. ◊ Safe for operator guards against the booster being ejected in direction of the installer. • Automatic gas release vented away from operator. ◊ Eliminates manual gas venting and improves safety. • Simplified loading. ◊ Speeds installation––no threads––just depress safety bar, twist and pull open––load––push and twist to close prior to applying connector. • Acme-type threads. ◊ Provides smooth, fast engagement of tool and connector-saves installer’s time.
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As with all BURNDY® connectors, the WEJTAP™ has been designed to operate cooler than the attached conductors. The WEJTAP™ connectors have also been subjected to the ASTM B117-73 Salt Spray Test. The results are shown to the right.
ASTM Salt Spray Test
Average Temperature Rise vs. Current Cycles
Average % Relative Resistance vs. Hours of Salt Spray Exposure
Relative Resistance (Percent)
WEJTAP™ connectors have been subjected to extensive tests simulating the most severe service and weather conditions. In addition, the WEJTAP™ system meets or exceeds the industry standards of ANSI C119.4 Class 3, NEMA CC3 1973 Class A 500 Heat Cycles.
ANSI C119.4 - 1986 Heat Cycle Test
Temperature Rise (Deg. C.)
WEJTAP™ AND TEST DATA
Detailed test report packages are available upon request. Hours
WEJTAP™ Spring-bodies are color-coded and the wedges are marked with nominal conductor run and tap ranges. WEJTAP™ connector packages are labeled with a variety of common conductors with their nominal ranges. ■ WEJTAP™ connector wedges are marked with nominal ACSR, Aluminum and Copper concentric standard conductors. ■ Red WEJTAP™ connector range Run 81/0 Tap 8-2 ■ Blue WEJTAP™ connector range Run 2-300 Tap 6-300 ■ Yellow WEJTAP™ connector range Run 266.8-1590 Tap 6-1590
J-5
All WEJTAP™ wedges contain a clearly defined chamfer on the large end of the run conductor groove to identify the “large run” groove. Installers will appreciate the convenience of visual or hand identification for correct wedge positioning. WEJTAP™ wedges are driven between the run and tap conductors and activate the spring characteristics of the “C” shaped body. This action maintains pressure even when the connection is subjected to severe climatic and electrical conditions.
RUS Accepted
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ALUMINUM WEJTAP™ CONNECTORS
TAPS WEJTAP™ connector ranges are divided into three color-coded groups. RED BLUE YELLOW
The WEJTAP™ CONNECTOR SYSTEM provides TAPS, STIRRUPS and COVERS, conductor ranges #8 through 1590. Tap stirrup conductor ranges #6 - 1033.6.
RUN 8-1/0 2-300 266.8-1590
TAP 8-2 6-300 6-1590
STIRRUPS™ are available from #6 through 1033.6 nominal conductor ranges. Tinned copper bails are permanently attached in sizes 2, 1/0, 2/0, 4/0 to provide a rugged “Hot Tap” connection point.
COVERS are installed on WEJTAP™ connectors to prevent them from coming in with other taps or exposed ground points. The WEJTAP™ covers are rugged snap-on devices available in four sizes to cover all connector sizes, and are cold weather tested for easy installations.
J-6
SAFETY FEATURES ■ Contained booster ejection system that guards against potential hazard of spent boosters being ejected at installers. ■ Automatic gas release vented away from the operator eliminates manual venting toward the operator. ■ Power-boosters can only be activated when properly positioned in the tool and engaged on the connector. Powerboosters are automatically deactivated should the operator decide to remove the tool from the connector prior to completing the installation. The deactivated booster may be safely removed, all to provide a safer tool for your line personnel.
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WEJTAP™ POWER LUG WEJTAP™ POWERLUG™ terminals are made of cast aluminum alloy for termination of ACSR and Aluminum conductors.
4 HOLE POWER LUG
2 HOLE POWER LUG
4 HOLE FLAG
Fig. 2
Fig. 1
Fig. 3 J-7
Tap Groove for Connector Selection
Catalog Number
4/0 Standard ACSR 336.4 Standard ACSR 795 Standard ACSR
WCAB30R-2N WCAB30R-4N WCBB30R-4N WCAY39R-2N WCAY39R-4N WCBY39R-4N WCAY49R-2N WCAY49R-4N WCBY49R-4N
Standard Conductor ACSR ASC/AAC 6 Str. - 266.8
6 Str. - 300
266.8 - 556.5
336.4 - 636
605 - 1033.5
715.5 - 1113
Figure No.
Holes in Pad
C
1 2 3 1 2 3 1 2 3
2 4 4 2 4 4 2 4 4
1-1/4 3 1-3/4 1-1/4 3 3-3/4 1-3/4 3-1/2 4
Dimensions D N 3 3 3-1/2 3 3 3-1/2 3-1/2 3-1/2 4
5/8 5/8 7/8 5/8 5/8 1 5/8 5/8 3/4
T 0.34 0.30 0.30 0.34 0.30 0.30 0.69 0.69 0.69
NOTE: The recommended connector and booster are ordered separately. Catalog number is for the POWERLUG™ only.
MULTIPLE CONDUCTOR TAP APPLICATION Connector WCY 64 PB WCY 65 PB WCY 63 PB WCB 11 PB WCY 54 PB WCY 53 PB WCY 64 PB WCB 11 PB
*Run Groove Three - 1/0 ACSR (6/1) Diameter = 0.398⬙ Three - 1/0 ACSR (6/1) Diameter = 0.398⬙ Three - 2/0 ACSR (6/1) Diameter = 0.447⬙ Three - #4 stranded Diameter = 0.232⬙ Three - 1/0 stranded Diameter = 0.368⬙ Three - 1/0 stranded Diameter = 0.368⬙ Three - 2/0 stranded Diameter = 0.414⬙ Three - #4 stranded Diameter = 0.232⬙
*Tap Groove One - 4/0 ACSR (6/1) Diameter = 0.563⬙ One - 3/0 ACSR (6/1) Diameter = 0.502⬙ One - 4/0 ACSR (6/1) Diameter = 0.563⬙ One - 1/0 ACSR (6/1) Diameter = 0.398⬙ One - 4/0 stranded Diameter = 0.522⬙ One - 3/0 stranded Diameter = 0.464⬙ One - 4/0 stranded Diameter = 0.522⬙ One - 1/0 stranded Diameter = 0.368⬙
* Electrically, the three smaller conductors are the likely taps, however, during installation, they are located in the larger run groove due to their larger aggregate sum.
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The BURNDY® WEJTAP™ System has a wide variety of connectors available for many different conductor ranges. The following pages list some common conductors and the appropriate connector. ACSR to ACSR ACSR to AAC ACSR to Copper AAC to AAC AAC to Copper Stirrup Information
page F10 page F11 page F12 page F13 page F14 pages F18 through F24
ORDERING INFORMATION ■ Power boosters may be ordered separately in boxes of 25. Red boosters Blue boosters Yellow boosters
Cat. #WPBRN Box 25 Cat. #WPBBN Box 25 Cat. #WPBYN Box 25
For information about conductors which are not listed, and for further ordering information, please BURNDY® at 1-800-346-4175.
J-8
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-336.4-18/1
ACSR-266.8-18/1
ACSR-4/0-6/1
ACSR-3/0-6/1
ACSR-2/0-6/1
ACSR-1/0-6/1
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
ACSR#6-6/1
32
31
13
13
13
16
22
41
58
58
69
84
01
01
ACSR#4-6/1
10
10
10
11
11
23
42
57
57
67
83
00
00
ACSR#2-6/1
10
11
11
17
24
43
66
66
65
81
99
98
ACSR-1/0-6/1
11
17
18
25
44
65
65
64
81
98
97
ACSR-2/0-6/1
18
19
26
45
64
64
63
79
97
96
ACSR-3/0-6/1
20
27
46
64
64
63
79
96
95
ACSR-4/0-6/1
28
47
63
63
62
78
96
95
ACSR-266.8-18/1
47
62
62
61
77
95
94
ACSR-336.4-18/1
62
61
61
76
94
93
ACSR-397.5-18/1
61
61
75
93
92
ACSR-477.0-18/1
60
74
92
91
ACSR-556.5-18/1
72
89
88
ACSR-795.0-36/1
87
87
ACSR-954.0-36/1
86
ACSR-1033.5-36/1
ACSR#8-6/1
ACSR TO ACSR
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
J-9
TAP
ACSR #4-6/1
ACSR #2-6/1
34
ACSR #6-6/1
ACSR #8-6/1
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
34
ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-336.4-18/1
ACSR-266.8-18/1
ACSR-4/0-6/1
ACSR-3/0-6/1
ACSR-2/0-6/1
ACSR-1/0-6/1
ACSR# 2-6/1
ACSR# 4-6/1
ACSR# 6-6/1
ACSR# 8-6/1
RUN
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
AAC #6
32
31
13
13
13
16
22
41
58
58
69
84
01
01
AAC #4
30
10
10
11
11
23
42
57
57
68
83
00
00
AAC #2
10
11
11
17
24
43
67
67
66
82
00
99
AAC-1/0
11
17
18
25
44
66
66
65
81
98
98
AAC-2/0
18
19
26
45
65
65
64
80
98
97
AAC-3/0
20
27
46
64
64
63
79
97
96
AAC-4/0
28
46
63
63
62
78
96
95
AAC-266.8
47
62
62
62
77
95
94
AAC-336.4
62
62
61
77
94
93
AAC-397.5
61
61
76
93
92
AAC-477.0
60
75
92
92
AAC-556.5
72
89
88
AAC-795.0
88
87
AAC-954.0
86
AAC-1033.5
AAC #8
ACSR TO AAC
COLOR
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
BLUE BLUE RED YELLOW YELLOW
TAP
J-10
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-1/0-6/1
ACSR-336.4-18/1
ACSR# 2-6/1
ACSR-266.8-18/1
ACSR# 4-6/1
ACSR-4/0-6/1
ACSR# 6-6/1
ACSR-3/0-6/1
ACSR# 8-6/1
ACSR-2/0-6/1
RUN
34
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
COPPER #6
32
31
13
13
13
16
22
41
58
58
69
84
01
01
COPPER #4
30
10
10
11
11
23
42
57
57
68
83
00
00
COPPER #2
10
11
11
17
24
43
67
67
66
82
00
99
COPPER-1/0
11
17
18
25
44
66
66
65
81
98
98
COPPER-2/0
18
19
26
45
65
65
64
80
98
97
COPPER-3/0
20
27
46
64
64
63
79
97
96
COPPER-4/0
27
46
63
62
62
78
96
95
COPPER-250.0
47
62
62
61
77
95
94
COPPER-350.0
62
61
61
75
93
92
COPPER-500.0
76
75
72
90
89
COPPER-750.0
92
89
87
87
COPPER-1000.0
COPPER #8
ACSR TO COPPER
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
TAP
J-11
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
AAC-1033.5
AAC.954.0
AAC-795.0
AAC-556.5
AAC-477.0
AAC-397.5
AAC-1/0
AAC-336.4
AAC-#2
AAC-266.8
AAC-#4
AAC-4/0
AAC-#6
AAC-3/0
AAC-#8
34
37
37
36
35
33
33
32
12
12
12
15
21
40
48
59
59
85
02
02
32
31
13
13
13
16
22
41
49
58
58
84
01
01
30
29
10
14
11
23
42
50
57
57
83
00
00
10
14
11
17
24
43
51
67
66
82
99
00
AAC-1/0
11
17
18
25
44
52
66
65
81
98
98
AAC-2/0
18
19
26
45
53
65
64
80
98
97
AAC-3/0
20
27
46
54
64
63
79
97
96
AAC-4/0
28
46
55
63
62
78
96
95
AAC-266.8
47
56
62
62
77
95
94
AAC-336.4
56
62
61
77
94
93
AAC-397.5
62
61
76
93
92
AAC-477.0
60
75
92
92
AAC-556.5
72
89
88
AAC-795.0
88
87
AAC-954.0
86
AAC-1033.5
AAC #8
AAC TO AAC
COLOR
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
BLUE BLUE RED YELLOW YELLOW
AAC #6 AAC #4 AAC #2
TAP
J-12
AAC-2/0
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
AAC-1033.5
AAC.954.0
AAC-795.0
AAC-556.5
AAC-477.0
AAC-397.5
AAC-336.4
AAC-266.8
AAC-4/0
AAC-3/0
AAC-2/0
AAC-1/0
37
37
36
35
33
33
32
12
12
12
15
21
40
48
59
59
85
02
02
COPPER #6
32
31
13
13
13
16
22
41
49
58
58
84
01
01
COPPER #4
30
29
10
14
11
23
42
50
57
57
83
00
00
COPPER #2
10
14
11
17
24
43
51
67
66
82
99
00
COPPER-1/0
11
17
18
25
44
52
66
65
81
98
98
COPPER-2/0
18
19
26
45
53
65
64
80
98
97
COPPER-3/0
20
27
46
54
64
63
79
97
96
COPPER-4/0
27
46
55
63
62
78
96
95
COPPER-250.0
47
56
62
61
77
95
94
COPPER-350.0
62
61
61
75
93
92
COPPER-500.0
76
75
72
90
89
COPPER-750.0
92
89
88
87
COPPER-1000.0
COPPER #8
AAC TO COPPER
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
J-13
TAP
AAC-#4
AAC-#2
34
AAC-#6
AAC-#8
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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Wedge
BURNDY WEJTAP™ SELECTION CHART By Diameter
J-14
Catalog Number
Sum of Diameters Max Min
Run
Tap
Max
Min
Max
Min
0.621 0.763 0.526 0.6 0.69 0.622 0.664 0.804 0.867 0.938 0.975 0.711 0.765 0.818 0.897 0.963 1.015 1.08 1.141 0.762 0.794 0.857 0.936 1.009 1.057 1.119 1.188
0.482 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.684
0.316 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.603 0.6 0.6 0.6 0.6 0.6 0.6 0.6
0.437 0.457 0.204 0.258 0.398 0.204 0.258 0.464 0.572 0.572 0.572 0.204 0.258 0.33 0.5 0.562 0.562 0.575 0.65 0.204 0.258 0.333 0.5 0.562 0.562 0.592 0.684
0.257 0.257 0.162 0.204 0.257 0.162 0.204 0.257 0.364 0.379 0.386 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.525 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.6
0.584 0.516 0.464 0.41 0.331 0.256 0.452 0.387 0.297
0.398 0.398 0.398 0.326 0.258 0.162 0.398 0.398 0.258
0.257 0.257 0.257 0.204 0.169 0.128 0.257 0.257 0.169
0.398 0.325 0.258 0.258 0.23 0.162 0.162 0.162 0.162
0.257 0.206 0.162 0.162 0.162 0.128 0.128 0.128 0.128
1.4 1.343 1.284 2.484
1.25 1.25 1.25 1.302
0.893 0.893 0.893 1.242
0.351 0.261 0.198 1.302
0.257 0.204 0.162 1.242
Installed with blue booster WCB10 WCB11 WCB12 WCB13 WCB14 WCB15 WCB16 WCB17 WCB18 WCB19 WCB20 WCB21 WCB22 WCB23 WCB24 WCB25 WCB26 WCB27 WCB28 WCB40 WCB41 WCB42 WCB43 WCB44 WCB45 WCB46 WCB47
0.795 0.901 0.707 0.761 0.839 0.769 0.823 0.963 1.011 1.068 1.13 0.846 0.9 0.972 1.052 1.104 1.163 1.221 1.284 0.888 0.942 1.011 1.094 1.146 1.204 1.284 1.368
Installed with red booster WCR29 WCR30 WCR31 WCR32 WCR33 WCR34 WCR35 WCR36 WCR37
0.723 0.649 0.602 0.53 0.459 0.324 0.56 0.487 0.416
Installed with yellow booster WCY100 WCY101 WCY102 WCY103
1.572 1.503 1.454 2.604
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BURNDY WEJTAP™ SELECTION CHART By Diameter
Wedge
Catalog Number
Sum Of Diameters Max. Min.
Installed with yellow booster WCY104 2.567 WCY105 2.489 WCY106 2.418 WCY107 2.373 WCY108 2.318 WCY109 2.255 WCY110 2.179 WCY111 2.102 WCY112 2.044 WCY113 1.961 WCY114 1.94 WCY115 1.863 WCY116 1.812 WCY117 1.762 WCY118 1.703 WCY119 1.631 WCY120 1.58 WCY121 2.844 WCY122 2.764 WCY123 2.68 WCY124 2.596 WCY125 2.535 WCY126 2.481 WCY127 2.426 WCY128 2.376 WCY129 2.286 WCY130 2.216 WCY131 2.152 WCY132 2.07 WCY133 1.99 WCY134 1.931 WCY135 1.876 WCY136 1.831 WCY137 1.771 WCY138 1.706 WCY139 1.664 WCY48 0.932 WCY49 1.012 WCY50 1.069 WCY51 1.141 WCY52 1.19 WCY53 1.236 WCY54 1.302 WCY55 1.37 WCY56 1.456 WCY57 1.19
2.407 2.329 2.258 2.213 2.158 2.095 2.019 1.942 1.884 1.801 1.74 1.663 1.612 1.562 1.503 1.431 1.38 2.642 2.562 2.479 2.394 2.333 2.279 2.224 2.174 2.084 2.014 1.95 1.868 1.786 1.729 1.674 1.629 1.569 1.504 1.462 0.765 0.807 0.86 0.927 1.001 1.012 1.063 1.14 1.245 0.979
Run
Tap
Max.
Min.
Max.
Min.
1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.893
1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.666
1.265 1.187 1.116 1.071 1.016 0.953 0.877 0.8 0.742 0.659 0.59 0.513 0.462 0.412 0.353 0.281 0.23 1.422 1.342 1.258 1.174 1.113 1.059 1.004 0.954 0.864 0.794 0.73 0.648 0.568 0.509 0.454 0.409 0.349 0.284 0.242 0.204 0.271 0.355 0.557 0.588 0.619 0.63 0.714 0.75 0.326
1.165 1.087 1.016 0.971 0.916 0.853 0.777 0.7 0.642 0.559 0.498 0.421 0.37 0.32 0.261 0.189 0.138 1.328 1.248 1.164 1.08 1.019 0.965 0.91 0.86 0.77 0.7 0.636 0.554 0.472 0.415 0.36 0.315 0.255 0.19 0.148 0.162 0.203 0.257 0.324 0.364 0.409 0.46 0.499 0.524 0.257
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J-15
BURNDY® Products
Wedge
BURNDY WEJTAP™ SELECTION CHART By Diameter
J-16
Catalog Number
Sum Of Diameters Max. Min.
Installed with yellow booster WCY58 1.087 WCY59 1.061 WCY60 1.854 WCY61 1.741 WCY62 1.594 WCY63 1.5 WCY64 1.421 WCY65 1.36 WCY66 1.305 WCY67 1.27 WCY68 1.253 WCY69 1.187 WCY70 1.13 WCY71 2.216 WCY72 2.133 WCY73 2.098 WCY74 2.035 WCY75 1.969 WCY76 1.901 WCY77 1.829 WCY78 1.75 WCY79 1.67 WCY80 1.61 WCY81 1.555 WCY82 1.506 WCY83 1.44 WCY84 1.369 WCY85 1.306 WCY86 2.496 WCY87 2.418 WCY88 2.354 WCY89 2.297 WCY90 2.238 WCY91 2.173 WCY92 2.104 WCY93 2.029 WCY94 1.967 WCY95 1.888 WCY96 1.811 WCY97 1.748 WCY98 1.695 WCY99 1.644
0.931 0.891 1.686 1.524 1.379 1.297 1.216 1.147 1.097 1.054 1.115 1.059 1.013 2.074 1.999 1.946 1.891 1.822 1.741 1.677 1.599 1.526 1.466 1.411 1.362 1.288 1.221 1.158 2.332 2.251 2.194 2.137 2.083 2.013 1.95 1.869 1.831 1.728 1.648 1.591 1.533 1.489
Run
Tap
Max.
Min.
Max.
Min.
0.893 0.893 0.95 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
0.666 0.666 0.722 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.907 0.907 0.907 0.907 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893
0.258 0.199 0.95 0.94 0.75 0.75 0.65 0.562 0.562 0.45 0.326 0.262 0.204 1.156 1.142 1.142 1.142 0.927 0.9 0.75 0.729 0.722 0.608 0.608 0.436 0.398 0.333 0.258 1.25 1.25 1.211 1.2 1.159 1.13 0.904 0.9 0.75 0.722 0.609 0.598 0.598 0.398
0.198 0.162 0.722 0.666 0.573 0.481 0.436 0.382 0.336 0.315 0.257 0.204 0.162 0.947 0.927 0.907 0.858 0.763 0.7 0.575 0.525 0.364 0.364 0.364 0.324 0.257 0.203 0.162 0.999 0.856 0.971 0.923 0.868 0.856 0.72 0.7 0.588 0.525 0.364 0.385 0.364 0.324
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BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ AND POWER BOOSTERS (Large) Run Conductor position is identified on all wedges via a distinct chamfer.
QIK Selector - for common ACSR, Aluminum and Copper Conductors
CATALOG NUMBER
NOMINAL CABLE RANGE
BAIL SIZE
CATALOG NUMBER
SMALL RED CABLE RANGE 6-2 WSS1 WSS2
6 5, 4, 2
1, 1/0, 2/0 2/0, 3/0 3/0 - 4/0 266.8 350 266.8 - 336.4
BAIL SIZE
LARGE YELLOW CABLE RANGE 300-1033.5 WSL1 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 WSL10 WSL11 WSL12 WSL13 WSL14
2
MEDIUM BLUE CABLE RANGE 1-300 WSM1 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM11
NOMINAL CABLE RANGE
2 2 2 2/0 2 1/0 1/0 4/0
336.4
397.5 - 477
556.5
636 795 1033.5
1/0 2/0 4/0 1/0 2/0 4/0 1/0 2/0 4/0 4/0 2/0 2/0 4/0 4/0
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J-17
BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE MEDIUM CABLE RANGE 1-300
J-18 WSS1
WSS2
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WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
J-19 WSM1
WSM5
WSM2
WSM3
WSM6
WSM4
WSM7
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WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
J-20
WSL1
WSL2
WSL3
WSL4
WSL5
WSL6
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WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
WSL7
WSL8
WSL10
WSL11
WSL9
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J-21
BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
WSL12
J-22
WSL13
WSL14
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BURNDY® Products
BURNDY WEJTAP™ STIRRUP SELECTION CHART By Diameter
Wedge
Catalog Number
Sum Of Diameters Max. Min.
Small stirrups WSS1 0.454 WSS2 0.575 Medium sized stirrups WSM1 0.697 WSM10 0.887 WSM2 0.752 WSM3 0.813 WSM4 0.938 WSM5 0.892 WSM6 0.968 WSM7 1.008 WSM8 0.934 WSM9 0.771 Large stirrups WSL1 1.05 WSL10 1.479 WSL11 1.394 WSL12 1.515 WSL13 1.6 WSL14 1.708 WSL2 0.976 WSL3 1.186 WSL4 1.186 WSL5 1.237 WSL6 1.322 WSL7 1.251 WSL8 1.302 WSL9 1.387
Run
Tap
Max.
Min.
Max.
Min.
0.412 0.456
0.204 0.325
0.162 0.206
0.25 0.25
0.25 0.25
0.575 0.784 0.615 0.66 0.835 0.787 0.861 0.898 0.824 0.649
0.447 0.563 0.502 0.563 0.563 0.642 0.642 0.684 0.684 0.447
0.325 0.46 0.365 0.41 0.46 0.537 0.537 0.574 0.574 0.325
0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324
0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324
0.927 1.389 1.304 1.399 1.484 1.606 0.853 1.063 1.046 1.097 1.182 1.17 1.221 1.306
0.726 1.019 1.019 1.14 1.14 1.248 0.726 0.726 0.862 0.862 0.862 0.927 0.927 0.927
0.603 0.929 0.929 1.024 1.024 1.146 0.603 0.603 0.722 0.722 0.722 0.846 0.846 0.846
0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46
0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46
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J-23
BURNDY® Products
Wedge
WEJTAP™ Large WEJTAP™ system connectors for use in tap applications using large run and tap conductor sizes.
CATALOG NUMBER
J-24
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY142 WCY145
CONDUCTOR TYPE RUN
TAP
BOOSTER COLOR
1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1192.5 ACSR 45/7 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7
795 ACSR 45/7 636 ACSR 26/7 556.5 ACSR 26/7 556.5 SSAC 24/1 477 AAC 397.5 AAC 19 STR 336.4 ACSR 18/1 266.8 AAC 4/0 ACSR 6/1 1272 ACSR 45/7 1272 AAC 61 STR 795 ACSR 45/7 397.5 AAC 19 STR 336.4 ACSR 18/1 1590 ACSR 45/7 1272 ACSR 45/7 795 ACSR 45/7
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
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LARGE WEJTAP™ (Continued)
Catalog Number
Max. Sum
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145
2.418 2.373 2.318 2.255 2.179 2.102 2.044 1.961 1.940 2.844 2.764 2.535 2.216 2.152 3.045 2.596
Catalog Number
Max. Sum
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145
61.4 60.3 58.9 57.3 55.4 53.4 51.9 49.8 49.3 72.2 70.2 64.4 56.3 54.7 77.3 65.9
Sum of the Diameters (inches) for New WEJTAP™ Connectors Min. Sum Max. Run Min. Run 2.258 2.213 2.158 2.095 2.095 1.942 1.884 1.801 1.740 2.642 2.562 2.333 2.014 1.950 2.090 2.534
1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.350 1.422 1.422 1.422 1.422 1.422 1.533 1.533
1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.471 1.032
Metric Sum of the Diameters (mm) for New WEJTAP™ Connectors Min. Sum Max. Run Min. Run 57.3 56.2 54.8 53.2 53.2 49.3 47.9 45.7 44.2 67.1 65.1 59.3 51.2 49.5 53.1 64.4
33.1 33.1 33.1 33.1 33.1 33.1 33.1 33.1 34.3 36.1 36.1 36.1 36.1 36.1 38.9 38.9
31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 33.4 33.4 33.4 33.4 33.4 37.4 26.2
Max. Tap
Min. Tap
1.187 1.071 1.016 0.953 0.877 0.800 0.742 0.659 0.590 1.422 1.342 1.113 0.794 0.730 1.547 1.094
1.087 0.971 0.916 0.853 0.777 0.700 0.642 0.559 0.498 1.328 1.248 1.019 0.700 0.636 1.471 1.032
Max. Tap
Min. Tap
30.2 27.2 25.8 24.2 22.3 20.3 18.9 16.7 15.0 36.1 34.1 28.3 20.2 18.5 39.3 27.8
27.6 24.7 23.3 21.6 19.7 17.8 16.3 14.2 12.7 33.7 31.7 25.9 17.8 16.2 37.4 26.2
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J-25
BURNDY® Products
Wedge
WEJTAP™ COVER WEJTAP™ Covers are installed on WEJTAP™ connectors to prevent them from coming in with other taps or exposed ground points. The covers are rugged snapon devices available in four sizes to cover all connector sizes.
Cover Catalog Number WCCR WCCB WCCSY WCCLY
WEJTAP™ Size Small Old Style Red Red & Blue Small (Yellow) Large (Yellow)
Nominal Conductor Range Run Tap 8 - 1/0
8-2
2 - 300 300 - 556.5 556.5 - 1033.5
6 - 300 6 - 556.5 556.5 - 1033.5
Cover Color Black Weather Rated
J-26
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WEJTAP™ In-Line Disconnect
Product Specifications
BURNDY® Products new In-Line disconnect utilizes proven WEJTAP™ Technology in combination with industry standard components to provide reliable performance of switch applications. 1. Utilizes WEJTAP™ connectors for securing the switch to the distribution line in tension applications. 2. Utilizes industry recognized and proven GST&D Products, LTD. blade components along with dual Advance Rubber Products, Inc., Insulators attached to a BURNDY® Products designed yoke plate assembly. 3. WEJTAP™ In-Line Disconnect designed for use in gloving and hot stick applications in conjunction with an industry standard load break tool. 4. Dual insulators minimize the switch movement during opening and closing of the blade. 5. Installation steps are minimized. The switch can be snapped directly on the line and secured with our conductor pivot retainer, designed into the switch frame. 6. WEJTAP™ tooling is used to secure the “C Member” to the built-in wedge feature of the frame. Providing reliable mechanical and electrical performance. 7. The blade is positioned on the switch to simplify cutting the conductor during installation. 8. In-Line Disconnect is removable and reuseable.
Voltage:
15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL)
Current:
900 Ampere RMS
Short Circuit: Momentary Current 40,000 Ampere RMS, Asymmetrical Three Second Current 25,000 Ampere RMS, Symmetrical Strength:
Body 10,000 lbs. Pulling Eye 6,000 lbs.
Insulators: Silicone Meets Industry Standards: ANSI C119.4, C37.32 IEEE C37.30, C37.34 CSA C83.71
Conductor pivot retainer, adjustable to conductor range
J-27
Grooved Conductor Channel Conductor Pivot Retainer Load Break Tool Hook Silicone Insulators
Pulling Eye C-member applied to conductor and fixed wedge
Fixed Wedge
Solid Copper Blade
Conductor Pivot Retainer Adjuster Adjustable by gloving or hot sticking
Switch Stick Blade Handle
Conductor ACSR AAC 266.8 26/7 266.8 30/7 336.4 18/1 336.4 26/7 336.4 30/7 397.5 18/1 397.5 26/7 397.5 30/7 477 18/1 477 26/7 556.5 18/1
15 kV (110 kV BIL)
In-Line Disconnect 29 kV (150 kV BIL)
35kV (200 kV BIL)
Replacement Tap
WAD336-15
WAD336-29
WAD336-35
WAD336S
WAD477-15
WAD477-29
WAD477-35
WAD477S
WAD556-15
WAD556-29
WAD556-35
WAD556S
397.5 336.4 350 450 477 500 556.5
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WEJTAP™ INSTALLATION TOOLS
Type WTRB WEJTAP™ tool assembly with small head for small and medium range taps - #8 through 350 kcmil and stirrups.
Patented
Type WTY WEJTAP™ tool assembly with large head for medium and large range taps - 336.4 through 1590 kcmil ACSR, and stirrups.
Type WTB WEJTAP™ tool body one-piece assembly basic drive mechanism used to install WEJTAP™ connectors and STIRRUPs range - #8 awg through 1590 kcmil ACSR. J-28
Type WTBGBW WEJTAP™ self firing tool body. Used to install WEJTAP™ connectors and stirrups. Utilizes a self firing actuator for use with hotsticks.
Type WTHRB1S WEJTAP™ tool head operating platform for small and medium range (red/blue coded) connectors.
Type WTHY1S WEJTAP™ tool head operating platform for medium and large range (yellow coded) connectors.
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BURNDY® Products
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WEJTAP™ INSTALLATION TOOL ACCESSORIES
Type WTOCBR WEJTAP™ removal clip for red type II and medium (blue coded) tap connectors used with type WTHRB tool head.
Type WTOCY WEJTAP™ removal clip for large (yellow coded) tap connectors used with type WTHY tool head.
Type WTCK WEJTAP™ tool cleaning/maintenance kit for use with type WTB tool body.
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J-29
BURNDY® Products
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WEJTAP™ HOTSTICK TOOL Type WTBGBW WEJTAP™ Self firing tool body. Used to install WEJTAP™ connectors and stirrups. Similar to Type WTB tool except utilizes a self firing actuator for use with hotsticks.
WEJTAP™ HOTSTICK RIES Type WHSCWH J-30 WEJTAP™ hotstick connector clamp used to hold the tap connector spring-body and wedge for installation on energized lines with the shotgun hotstick.
Type WHSPBC WEJTAP™ hotstick dual cable clamp used to hold run and tap conductors in position during hotline installation. Universal for all applications from #8-1272 ACSR.
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Type WHSSADP
WEJTAP™ HOTSTICK ACCESSORIES
WEJTAP™ hotstick spring loaded 90 degree adapter, used to attach tool to universal hotstick for hotline installations.
Type WHSWHADP WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation.
Type WCHAWAS WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation with shotgun J-31 stick.
Type WHSTA WEJTAP™ hotstick tool (actuator) hammer attaches to the universal hotstick for striking the tool actuator button to complete the installation.
Type WHSWB WEJTAP™ hotstick wirebrush attaches to the universal hotstick for cleaning the surface of the line conductor.
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WEJTAP™ HOTSTICK ACCESSORIES
Type WHSGB WEJTAP™ hotstick breech drive. Geared shotgun hotstick adapter easily latches to the breech end of WEJTAP installation tool without disassembly for use on energized lines.
(Continued)
Type WHHWB WEJTAP™ hand-held wire brush for cleaning surface areas on non-energized conductors.
J-32
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WEJTAP™ KITS
Type WABAG
Type WTCC (Carrying Case Only) WEJTAP™ plastic carrying case. Designed for rugged use in all weather conditions. It accommodates WEJTAP™ installation tool, removal clips, and cleaning kit.
WEJTAP™ accessories bag is designed for use in carrying installation tool(s), removal clips, and cleaning kit. Hotstick accessories may be accommodated as well. Holders for power boosters are conveniently located on the outside of the bag.
Tools included in Kit (Quantity) WT2B2RBY WT2BRBY WABAG WABAG Power Unit Self Firing Tool Large Frame Large T.O. Clip Small Frame Cleaning Kit Small T.O. Clip Carrying Case Carrying Case
WTB WTBGBW WTHY1S WTOCY WTHRB-1S WTCK WTOCBR WTCC WABAG
2
2
1 1 1 1 1
1 1 1
1
1
WTRBYK WTYK 1 1 1 1 1 1 1
1
WTRBK WT2BRBYK WT2B2RBYK WTY WTRB 1
1 1 1
1 1 1 1
2 1 1 1 1 1 1
2 1 1 2 1 1 1
1
1
1
1
WTY WTRB WTBGBW WTRBY J-33 WABAG WABAG RBYK WABAG 1
1
1 1 1 1
1
1 1 1
1
1
1 1 1 1 1 1 1 1
1 1 1 1 1 1
your BURNDY® representative for a WEJTAP™ demonstration or the factory at 1-800-346-4175
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THE WEJTAP™ SYSTEM FOR ELECTRIC UTILITY DISTRIBUTION AND TRANSMISSION CONNECTIONS
J-1
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TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . J-3
WEJTAP™ Cover WCCR, WCCB, WCCSY, WCCLY . . . . . J-26
WEJTAP™ Connection System . . . . . . . . . J-4 WEJTAP™ and Test Data . . . . . . . . . . . . . . J-5
Installation Tools WTRB, WTY, WTB, WTBGBW, WTHRB1S, WTHY1S . . . . . . . . . . . . . J-27
Aluminum Connectors . . . . . . . . . . . . . . . . J-6
J-2
WEJTAP™ Power Lug . . . . . . . . . . . . . . . . J-7
Installation Tool Accessories WTOCBR, WTOCY, WTCK . . . . . . . . . . . J-28
WEJTAP™ Ordering Information. . . . . . . . J-8
Hot Stick Tool WTBGBW . . . . . . . . . . . . . J-29
Connector Selection By Conductor Size . . . . . . . . . . . . J-9 - J-13 By Diameter . . . . . . . . . . . . . . . . . J-14 - J-16
WEJTAP™ Hotstick Accessories WHSCWH, WHSPBC . . . . . . . . . . . . . . . J-29 WHSSADP, WHSWADP, WCHAWAS, WHSTA, WHSWB. . . . . . J-30 WHSGB, WHHWB . . . . . . . . . . . . . . . . . J-31
Stirrup Selection . . . . . . . . . . . . . . . . . . . . J-17 By Conductor Size . . . . . . . . . . . J-18 - J-22 By Diameter . . . . . . . . . . . . . . . . . . . . . . J-23
WEJTAP™ Kits . . . . . . . . . . . . . . . . . . . . . J-32
Large Conductor Connectors . . . J-24 - J-25
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INTRODUCTION The BURNDY® WEJTAP™ System components are designed to provide the most reliable connections available, with safer and easier installations. The system consists of a WEJTAP™ connector, WEJTAP™ installation tools and powerboosters. The detailed information on power-boosters, installation tools and accessories follows. The BURNDY® WEJTAP™ connector uses an aluminum alloy wedge that is power-driven between the run and tap cables locking them into a ‘‘C” shaped aluminum alloy spring-body. A wiping action takes place during installation between the conductors and Wedge which provides additional cleaning of surface oxides to supplement wire brushing. In addition, the grooves are lined with a patented PENETROX™ oxide inhibiting compound to enhance superior surface integrity. The Wedge is automatically locked onto the spring-body by a skiving action produced by a lance located at the forward end of the installation tool.
Wedge
THE WEJTAP™ CONNECTOR ■ Tested to NEMA and CSA Class A heat cycle requirements to ensure long term reliability. ■ Accommodates a full range of run and tap conductors from #8 to 1590 ACSR in all commonly used conductors to meet the needs of electrical distribution systems. ■ Color-coded connector, boosters, and tools to assist the installer to make the correct selection. ■ “Run locator” chamfer is machined into the Wedge at the end of the “large” groove to provide positive visual or/and hand identification of the large run groove for correct installation. ■ Removable design allows tap removal with minimum conductor damage. ■ Tool embosses BURNDY® identifier on end of Wedge to provide system identification.
J-3
Ask about our unique WEJTAP™ Tool System and Power-Booster which provides safer and easier installations.
During the life of the connection, the springbody continues to maintain pressure to ensure a reliable connection.
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BURNDY WEJTAP™ CONNECTION SYSTEM BURNDY®, a leading manufacturer of quality electrical connectors for over 70 years, introduces the WEJTAP™ SYSTEM, a system that adds further dimension to the existing BURNDY® group of proven, reliable connection systems. WEJTAP™ COMPONENTS are designed to provide a reliable system connection. The system consists of WEJTAP™ connectors, installation tools (including a variety of hotline and lineman accessories) and a unique power-booster. WEJTAP™ CONNECTORS use an aluminum alloy wedge that is power-driven between the run and the tap cables locking them into a “C” shaped tempered aluminum alloy spring-body. The spring-body maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climatic conditions. The wedge’s wiping action combined with factoJ-4 ry installed PENETROX™ PENA 13 provides superior integrity. The wedge is automatically locked onto the spring-body by a skiving action produced by a lance at the forward end of the WEJTAP™ installation tool. THE WEJTAP™ TOOL is a one-piece assembly that consists of a head and power unit. Two color-coded interchangeable heads accept all WEJTAP™ connectors and STIRRUP™. The design of the tool recognizes the need for simplicity and speed of operation as well as outstanding safety features such as automatic gas release vented away from the operator, fast simple breech loading and fast advance when engaging the connector assembly. No loose parts to drop or misplace and a booster ejection system that provides further safety to the operator. Fewer simplified hotline devices and handy lineman accessories complete an outstanding tool package. THE WEJTAP™ POWER-BOOSTER Patented is a self-contained device that provides the force necessary to drive the wedge into direct with the conductors. The booster is activated only when properly positioned in the tool assembly. A power cell in the booster is recessed to guard against premature discharge. The tool/booster system is designed to activate and deactivate the booster automatically should the operator decide to remove the tool from a connector prior to completing the installation. The deactivated booster may be safely removed from the tool.
Features and Benefits • Large conductor chamfer on ends of wedge. ◊ Instant hand or visual identification of large run grooves. Ensures correct wedge orientation. • Color-coded WEJTAP™ connector and booster packaged together. ◊ Easy selection by installer. • Factory coated grooves with PENETROX™ PENA 13. ◊ Maintains low resistance, assists in protection against climatic conditions and is compatible with common insulations. • One-piece tool. ◊ No project delays due to dropped or lost parts. • Fewer and improved hotstick accessories ◊ Simplifies hotline installation and saves time. • Contained booster ejection system. ◊ Safe for operator guards against the booster being ejected in direction of the installer. • Automatic gas release vented away from operator. ◊ Eliminates manual gas venting and improves safety. • Simplified loading. ◊ Speeds installation––no threads––just depress safety bar, twist and pull open––load––push and twist to close prior to applying connector. • Acme-type threads. ◊ Provides smooth, fast engagement of tool and connector-saves installer’s time.
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As with all BURNDY® connectors, the WEJTAP™ has been designed to operate cooler than the attached conductors. The WEJTAP™ connectors have also been subjected to the ASTM B117-73 Salt Spray Test. The results are shown to the right.
ASTM Salt Spray Test
Average Temperature Rise vs. Current Cycles
Average % Relative Resistance vs. Hours of Salt Spray Exposure
Relative Resistance (Percent)
WEJTAP™ connectors have been subjected to extensive tests simulating the most severe service and weather conditions. In addition, the WEJTAP™ system meets or exceeds the industry standards of ANSI C119.4 Class 3, NEMA CC3 1973 Class A 500 Heat Cycles.
ANSI C119.4 - 1986 Heat Cycle Test
Temperature Rise (Deg. C.)
WEJTAP™ AND TEST DATA
Detailed test report packages are available upon request. Hours
WEJTAP™ Spring-bodies are color-coded and the wedges are marked with nominal conductor run and tap ranges. WEJTAP™ connector packages are labeled with a variety of common conductors with their nominal ranges. ■ WEJTAP™ connector wedges are marked with nominal ACSR, Aluminum and Copper concentric standard conductors. ■ Red WEJTAP™ connector range Run 81/0 Tap 8-2 ■ Blue WEJTAP™ connector range Run 2-300 Tap 6-300 ■ Yellow WEJTAP™ connector range Run 266.8-1590 Tap 6-1590
J-5
All WEJTAP™ wedges contain a clearly defined chamfer on the large end of the run conductor groove to identify the “large run” groove. Installers will appreciate the convenience of visual or hand identification for correct wedge positioning. WEJTAP™ wedges are driven between the run and tap conductors and activate the spring characteristics of the “C” shaped body. This action maintains pressure even when the connection is subjected to severe climatic and electrical conditions.
RUS Accepted
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ALUMINUM WEJTAP™ CONNECTORS
TAPS WEJTAP™ connector ranges are divided into three color-coded groups. RED BLUE YELLOW
The WEJTAP™ CONNECTOR SYSTEM provides TAPS, STIRRUPS and COVERS, conductor ranges #8 through 1590. Tap stirrup conductor ranges #6 - 1033.6.
RUN 8-1/0 2-300 266.8-1590
TAP 8-2 6-300 6-1590
STIRRUPS™ are available from #6 through 1033.6 nominal conductor ranges. Tinned copper bails are permanently attached in sizes 2, 1/0, 2/0, 4/0 to provide a rugged “Hot Tap” connection point.
COVERS are installed on WEJTAP™ connectors to prevent them from coming in with other taps or exposed ground points. The WEJTAP™ covers are rugged snap-on devices available in four sizes to cover all connector sizes, and are cold weather tested for easy installations.
J-6
SAFETY FEATURES ■ Contained booster ejection system that guards against potential hazard of spent boosters being ejected at installers. ■ Automatic gas release vented away from the operator eliminates manual venting toward the operator. ■ Power-boosters can only be activated when properly positioned in the tool and engaged on the connector. Powerboosters are automatically deactivated should the operator decide to remove the tool from the connector prior to completing the installation. The deactivated booster may be safely removed, all to provide a safer tool for your line personnel.
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WEJTAP™ POWER LUG WEJTAP™ POWERLUG™ terminals are made of cast aluminum alloy for termination of ACSR and Aluminum conductors.
4 HOLE POWER LUG
2 HOLE POWER LUG
4 HOLE FLAG
Fig. 2
Fig. 1
Fig. 3 J-7
Tap Groove for Connector Selection
Catalog Number
4/0 Standard ACSR 336.4 Standard ACSR 795 Standard ACSR
WCAB30R-2N WCAB30R-4N WCBB30R-4N WCAY39R-2N WCAY39R-4N WCBY39R-4N WCAY49R-2N WCAY49R-4N WCBY49R-4N
Standard Conductor ACSR ASC/AAC 6 Str. - 266.8
6 Str. - 300
266.8 - 556.5
336.4 - 636
605 - 1033.5
715.5 - 1113
Figure No.
Holes in Pad
C
1 2 3 1 2 3 1 2 3
2 4 4 2 4 4 2 4 4
1-1/4 3 1-3/4 1-1/4 3 3-3/4 1-3/4 3-1/2 4
Dimensions D N 3 3 3-1/2 3 3 3-1/2 3-1/2 3-1/2 4
5/8 5/8 7/8 5/8 5/8 1 5/8 5/8 3/4
T 0.34 0.30 0.30 0.34 0.30 0.30 0.69 0.69 0.69
NOTE: The recommended connector and booster are ordered separately. Catalog number is for the POWERLUG™ only.
MULTIPLE CONDUCTOR TAP APPLICATION Connector WCY 64 PB WCY 65 PB WCY 63 PB WCB 11 PB WCY 54 PB WCY 53 PB WCY 64 PB WCB 11 PB
*Run Groove Three - 1/0 ACSR (6/1) Diameter = 0.398⬙ Three - 1/0 ACSR (6/1) Diameter = 0.398⬙ Three - 2/0 ACSR (6/1) Diameter = 0.447⬙ Three - #4 stranded Diameter = 0.232⬙ Three - 1/0 stranded Diameter = 0.368⬙ Three - 1/0 stranded Diameter = 0.368⬙ Three - 2/0 stranded Diameter = 0.414⬙ Three - #4 stranded Diameter = 0.232⬙
*Tap Groove One - 4/0 ACSR (6/1) Diameter = 0.563⬙ One - 3/0 ACSR (6/1) Diameter = 0.502⬙ One - 4/0 ACSR (6/1) Diameter = 0.563⬙ One - 1/0 ACSR (6/1) Diameter = 0.398⬙ One - 4/0 stranded Diameter = 0.522⬙ One - 3/0 stranded Diameter = 0.464⬙ One - 4/0 stranded Diameter = 0.522⬙ One - 1/0 stranded Diameter = 0.368⬙
* Electrically, the three smaller conductors are the likely taps, however, during installation, they are located in the larger run groove due to their larger aggregate sum.
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The BURNDY® WEJTAP™ System has a wide variety of connectors available for many different conductor ranges. The following pages list some common conductors and the appropriate connector. ACSR to ACSR ACSR to AAC ACSR to Copper AAC to AAC AAC to Copper Stirrup Information
page F10 page F11 page F12 page F13 page F14 pages F18 through F24
ORDERING INFORMATION ■ Power boosters may be ordered separately in boxes of 25. Red boosters Blue boosters Yellow boosters
Cat. #WPBRN Box 25 Cat. #WPBBN Box 25 Cat. #WPBYN Box 25
For information about conductors which are not listed, and for further ordering information, please BURNDY® at 1-800-346-4175.
J-8
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-336.4-18/1
ACSR-266.8-18/1
ACSR-4/0-6/1
ACSR-3/0-6/1
ACSR-2/0-6/1
ACSR-1/0-6/1
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
ACSR#6-6/1
32
31
13
13
13
16
22
41
58
58
69
84
01
01
ACSR#4-6/1
10
10
10
11
11
23
42
57
57
67
83
00
00
ACSR#2-6/1
10
11
11
17
24
43
66
66
65
81
99
98
ACSR-1/0-6/1
11
17
18
25
44
65
65
64
81
98
97
ACSR-2/0-6/1
18
19
26
45
64
64
63
79
97
96
ACSR-3/0-6/1
20
27
46
64
64
63
79
96
95
ACSR-4/0-6/1
28
47
63
63
62
78
96
95
ACSR-266.8-18/1
47
62
62
61
77
95
94
ACSR-336.4-18/1
62
61
61
76
94
93
ACSR-397.5-18/1
61
61
75
93
92
ACSR-477.0-18/1
60
74
92
91
ACSR-556.5-18/1
72
89
88
ACSR-795.0-36/1
87
87
ACSR-954.0-36/1
86
ACSR-1033.5-36/1
ACSR#8-6/1
ACSR TO ACSR
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
J-9
TAP
ACSR #4-6/1
ACSR #2-6/1
34
ACSR #6-6/1
ACSR #8-6/1
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
34
ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-336.4-18/1
ACSR-266.8-18/1
ACSR-4/0-6/1
ACSR-3/0-6/1
ACSR-2/0-6/1
ACSR-1/0-6/1
ACSR# 2-6/1
ACSR# 4-6/1
ACSR# 6-6/1
ACSR# 8-6/1
RUN
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
AAC #6
32
31
13
13
13
16
22
41
58
58
69
84
01
01
AAC #4
30
10
10
11
11
23
42
57
57
68
83
00
00
AAC #2
10
11
11
17
24
43
67
67
66
82
00
99
AAC-1/0
11
17
18
25
44
66
66
65
81
98
98
AAC-2/0
18
19
26
45
65
65
64
80
98
97
AAC-3/0
20
27
46
64
64
63
79
97
96
AAC-4/0
28
46
63
63
62
78
96
95
AAC-266.8
47
62
62
62
77
95
94
AAC-336.4
62
62
61
77
94
93
AAC-397.5
61
61
76
93
92
AAC-477.0
60
75
92
92
AAC-556.5
72
89
88
AAC-795.0
88
87
AAC-954.0
86
AAC-1033.5
AAC #8
ACSR TO AAC
COLOR
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
BLUE BLUE RED YELLOW YELLOW
TAP
J-10
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size ACSR-1033.5-36/1
ACSR-954.0-36/1
ACSR-795.0-36/1
ACSR-556.5-18/1
ACSR-477.0-18/1
ACSR-397.5-18/1
ACSR-1/0-6/1
ACSR-336.4-18/1
ACSR# 2-6/1
ACSR-266.8-18/1
ACSR# 4-6/1
ACSR-4/0-6/1
ACSR# 6-6/1
ACSR-3/0-6/1
ACSR# 8-6/1
ACSR-2/0-6/1
RUN
34
37
37
36
35
33
33
32
12
12
12
15
21
40
59
59
70
85
02
02
COPPER #6
32
31
13
13
13
16
22
41
58
58
69
84
01
01
COPPER #4
30
10
10
11
11
23
42
57
57
68
83
00
00
COPPER #2
10
11
11
17
24
43
67
67
66
82
00
99
COPPER-1/0
11
17
18
25
44
66
66
65
81
98
98
COPPER-2/0
18
19
26
45
65
65
64
80
98
97
COPPER-3/0
20
27
46
64
64
63
79
97
96
COPPER-4/0
27
46
63
62
62
78
96
95
COPPER-250.0
47
62
62
61
77
95
94
COPPER-350.0
62
61
61
75
93
92
COPPER-500.0
76
75
72
90
89
COPPER-750.0
92
89
87
87
COPPER-1000.0
COPPER #8
ACSR TO COPPER
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
TAP
J-11
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BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
AAC-1033.5
AAC.954.0
AAC-795.0
AAC-556.5
AAC-477.0
AAC-397.5
AAC-1/0
AAC-336.4
AAC-#2
AAC-266.8
AAC-#4
AAC-4/0
AAC-#6
AAC-3/0
AAC-#8
34
37
37
36
35
33
33
32
12
12
12
15
21
40
48
59
59
85
02
02
32
31
13
13
13
16
22
41
49
58
58
84
01
01
30
29
10
14
11
23
42
50
57
57
83
00
00
10
14
11
17
24
43
51
67
66
82
99
00
AAC-1/0
11
17
18
25
44
52
66
65
81
98
98
AAC-2/0
18
19
26
45
53
65
64
80
98
97
AAC-3/0
20
27
46
54
64
63
79
97
96
AAC-4/0
28
46
55
63
62
78
96
95
AAC-266.8
47
56
62
62
77
95
94
AAC-336.4
56
62
61
77
94
93
AAC-397.5
62
61
76
93
92
AAC-477.0
60
75
92
92
AAC-556.5
72
89
88
AAC-795.0
88
87
AAC-954.0
86
AAC-1033.5
AAC #8
AAC TO AAC
COLOR
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
BLUE BLUE RED YELLOW YELLOW
AAC #6 AAC #4 AAC #2
TAP
J-12
AAC-2/0
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
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US: 1-800-346-4175
BURNDY® Products
Wedge
BURNDY WEJTAP™ CONNECTOR SELECTOR CHART By Conductor Size
AAC-1033.5
AAC.954.0
AAC-795.0
AAC-556.5
AAC-477.0
AAC-397.5
AAC-336.4
AAC-266.8
AAC-4/0
AAC-3/0
AAC-2/0
AAC-1/0
37
37
36
35
33
33
32
12
12
12
15
21
40
48
59
59
85
02
02
COPPER #6
32
31
13
13
13
16
22
41
49
58
58
84
01
01
COPPER #4
30
29
10
14
11
23
42
50
57
57
83
00
00
COPPER #2
10
14
11
17
24
43
51
67
66
82
99
00
COPPER-1/0
11
17
18
25
44
52
66
65
81
98
98
COPPER-2/0
18
19
26
45
53
65
64
80
98
97
COPPER-3/0
20
27
46
54
64
63
79
97
96
COPPER-4/0
27
46
55
63
62
78
96
95
COPPER-250.0
47
56
62
61
77
95
94
COPPER-350.0
62
61
61
75
93
92
COPPER-500.0
76
75
72
90
89
COPPER-750.0
92
89
88
87
COPPER-1000.0
COPPER #8
AAC TO COPPER
COLOR BLUE BLUE RED YELLOW YELLOW
NUMBER
CODE
CONNECTOR
10-28 40-47 29-37 48-99 00-39
B B R Y Y
WCB20 WCB40 WCR30 WCY99 WCY100
J-13
TAP
AAC-#4
AAC-#2
34
AAC-#6
AAC-#8
RUN
• When ordering, add WC and color code before number • Further information may be obtained by ing BURNDY® at 1-800-346-4175
(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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Canada: 1-800-387-6487
BURNDY® Products
Wedge
BURNDY WEJTAP™ SELECTION CHART By Diameter
J-14
Catalog Number
Sum of Diameters Max Min
Run
Tap
Max
Min
Max
Min
0.621 0.763 0.526 0.6 0.69 0.622 0.664 0.804 0.867 0.938 0.975 0.711 0.765 0.818 0.897 0.963 1.015 1.08 1.141 0.762 0.794 0.857 0.936 1.009 1.057 1.119 1.188
0.482 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.684
0.316 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.603 0.6 0.6 0.6 0.6 0.6 0.6 0.6
0.437 0.457 0.204 0.258 0.398 0.204 0.258 0.464 0.572 0.572 0.572 0.204 0.258 0.33 0.5 0.562 0.562 0.575 0.65 0.204 0.258 0.333 0.5 0.562 0.562 0.592 0.684
0.257 0.257 0.162 0.204 0.257 0.162 0.204 0.257 0.364 0.379 0.386 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.525 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.6
0.584 0.516 0.464 0.41 0.331 0.256 0.452 0.387 0.297
0.398 0.398 0.398 0.326 0.258 0.162 0.398 0.398 0.258
0.257 0.257 0.257 0.204 0.169 0.128 0.257 0.257 0.169
0.398 0.325 0.258 0.258 0.23 0.162 0.162 0.162 0.162
0.257 0.206 0.162 0.162 0.162 0.128 0.128 0.128 0.128
1.4 1.343 1.284 2.484
1.25 1.25 1.25 1.302
0.893 0.893 0.893 1.242
0.351 0.261 0.198 1.302
0.257 0.204 0.162 1.242
Installed with blue booster WCB10 WCB11 WCB12 WCB13 WCB14 WCB15 WCB16 WCB17 WCB18 WCB19 WCB20 WCB21 WCB22 WCB23 WCB24 WCB25 WCB26 WCB27 WCB28 WCB40 WCB41 WCB42 WCB43 WCB44 WCB45 WCB46 WCB47
0.795 0.901 0.707 0.761 0.839 0.769 0.823 0.963 1.011 1.068 1.13 0.846 0.9 0.972 1.052 1.104 1.163 1.221 1.284 0.888 0.942 1.011 1.094 1.146 1.204 1.284 1.368
Installed with red booster WCR29 WCR30 WCR31 WCR32 WCR33 WCR34 WCR35 WCR36 WCR37
0.723 0.649 0.602 0.53 0.459 0.324 0.56 0.487 0.416
Installed with yellow booster WCY100 WCY101 WCY102 WCY103
1.572 1.503 1.454 2.604
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
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BURNDY® Products
BURNDY WEJTAP™ SELECTION CHART By Diameter
Wedge
Catalog Number
Sum Of Diameters Max. Min.
Installed with yellow booster WCY104 2.567 WCY105 2.489 WCY106 2.418 WCY107 2.373 WCY108 2.318 WCY109 2.255 WCY110 2.179 WCY111 2.102 WCY112 2.044 WCY113 1.961 WCY114 1.94 WCY115 1.863 WCY116 1.812 WCY117 1.762 WCY118 1.703 WCY119 1.631 WCY120 1.58 WCY121 2.844 WCY122 2.764 WCY123 2.68 WCY124 2.596 WCY125 2.535 WCY126 2.481 WCY127 2.426 WCY128 2.376 WCY129 2.286 WCY130 2.216 WCY131 2.152 WCY132 2.07 WCY133 1.99 WCY134 1.931 WCY135 1.876 WCY136 1.831 WCY137 1.771 WCY138 1.706 WCY139 1.664 WCY48 0.932 WCY49 1.012 WCY50 1.069 WCY51 1.141 WCY52 1.19 WCY53 1.236 WCY54 1.302 WCY55 1.37 WCY56 1.456 WCY57 1.19
2.407 2.329 2.258 2.213 2.158 2.095 2.019 1.942 1.884 1.801 1.74 1.663 1.612 1.562 1.503 1.431 1.38 2.642 2.562 2.479 2.394 2.333 2.279 2.224 2.174 2.084 2.014 1.95 1.868 1.786 1.729 1.674 1.629 1.569 1.504 1.462 0.765 0.807 0.86 0.927 1.001 1.012 1.063 1.14 1.245 0.979
Run
Tap
Max.
Min.
Max.
Min.
1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.893
1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.666
1.265 1.187 1.116 1.071 1.016 0.953 0.877 0.8 0.742 0.659 0.59 0.513 0.462 0.412 0.353 0.281 0.23 1.422 1.342 1.258 1.174 1.113 1.059 1.004 0.954 0.864 0.794 0.73 0.648 0.568 0.509 0.454 0.409 0.349 0.284 0.242 0.204 0.271 0.355 0.557 0.588 0.619 0.63 0.714 0.75 0.326
1.165 1.087 1.016 0.971 0.916 0.853 0.777 0.7 0.642 0.559 0.498 0.421 0.37 0.32 0.261 0.189 0.138 1.328 1.248 1.164 1.08 1.019 0.965 0.91 0.86 0.77 0.7 0.636 0.554 0.472 0.415 0.36 0.315 0.255 0.19 0.148 0.162 0.203 0.257 0.324 0.364 0.409 0.46 0.499 0.524 0.257
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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J-15
BURNDY® Products
Wedge
BURNDY WEJTAP™ SELECTION CHART By Diameter
J-16
Catalog Number
Sum Of Diameters Max. Min.
Installed with yellow booster WCY58 1.087 WCY59 1.061 WCY60 1.854 WCY61 1.741 WCY62 1.594 WCY63 1.5 WCY64 1.421 WCY65 1.36 WCY66 1.305 WCY67 1.27 WCY68 1.253 WCY69 1.187 WCY70 1.13 WCY71 2.216 WCY72 2.133 WCY73 2.098 WCY74 2.035 WCY75 1.969 WCY76 1.901 WCY77 1.829 WCY78 1.75 WCY79 1.67 WCY80 1.61 WCY81 1.555 WCY82 1.506 WCY83 1.44 WCY84 1.369 WCY85 1.306 WCY86 2.496 WCY87 2.418 WCY88 2.354 WCY89 2.297 WCY90 2.238 WCY91 2.173 WCY92 2.104 WCY93 2.029 WCY94 1.967 WCY95 1.888 WCY96 1.811 WCY97 1.748 WCY98 1.695 WCY99 1.644
0.931 0.891 1.686 1.524 1.379 1.297 1.216 1.147 1.097 1.054 1.115 1.059 1.013 2.074 1.999 1.946 1.891 1.822 1.741 1.677 1.599 1.526 1.466 1.411 1.362 1.288 1.221 1.158 2.332 2.251 2.194 2.137 2.083 2.013 1.95 1.869 1.831 1.728 1.648 1.591 1.533 1.489
Run
Tap
Max.
Min.
Max.
Min.
0.893 0.893 0.95 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25
0.666 0.666 0.722 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.907 0.907 0.907 0.907 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893
0.258 0.199 0.95 0.94 0.75 0.75 0.65 0.562 0.562 0.45 0.326 0.262 0.204 1.156 1.142 1.142 1.142 0.927 0.9 0.75 0.729 0.722 0.608 0.608 0.436 0.398 0.333 0.258 1.25 1.25 1.211 1.2 1.159 1.13 0.904 0.9 0.75 0.722 0.609 0.598 0.598 0.398
0.198 0.162 0.722 0.666 0.573 0.481 0.436 0.382 0.336 0.315 0.257 0.204 0.162 0.947 0.927 0.907 0.858 0.763 0.7 0.575 0.525 0.364 0.364 0.364 0.324 0.257 0.203 0.162 0.999 0.856 0.971 0.923 0.868 0.856 0.72 0.7 0.588 0.525 0.364 0.385 0.364 0.324
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
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US: 1-800-346-4175
BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ AND POWER BOOSTERS (Large) Run Conductor position is identified on all wedges via a distinct chamfer.
QIK Selector - for common ACSR, Aluminum and Copper Conductors
CATALOG NUMBER
NOMINAL CABLE RANGE
BAIL SIZE
CATALOG NUMBER
SMALL RED CABLE RANGE 6-2 WSS1 WSS2
6 5, 4, 2
1, 1/0, 2/0 2/0, 3/0 3/0 - 4/0 266.8 350 266.8 - 336.4
BAIL SIZE
LARGE YELLOW CABLE RANGE 300-1033.5 WSL1 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 WSL10 WSL11 WSL12 WSL13 WSL14
2
MEDIUM BLUE CABLE RANGE 1-300 WSM1 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM11
NOMINAL CABLE RANGE
2 2 2 2/0 2 1/0 1/0 4/0
336.4
397.5 - 477
556.5
636 795 1033.5
1/0 2/0 4/0 1/0 2/0 4/0 1/0 2/0 4/0 4/0 2/0 2/0 4/0 4/0
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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J-17
BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE MEDIUM CABLE RANGE 1-300
J-18 WSS1
WSS2
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BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
J-19 WSM1
WSM5
WSM2
WSM3
WSM6
WSM4
WSM7
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
J-20
WSL1
WSL2
WSL3
WSL4
WSL5
WSL6
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BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
WSL7
WSL8
WSL10
WSL11
WSL9
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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J-21
BURNDY® Products
Wedge
WEJTAP™ STIRRUP™ SELECTION BY CABLE SIZE LARGE CABLE RANGE 300-1033.5
WSL12
J-22
WSL13
WSL14
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
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US: 1-800-346-4175
BURNDY® Products
BURNDY WEJTAP™ STIRRUP SELECTION CHART By Diameter
Wedge
Catalog Number
Sum Of Diameters Max. Min.
Small stirrups WSS1 0.454 WSS2 0.575 Medium sized stirrups WSM1 0.697 WSM10 0.887 WSM2 0.752 WSM3 0.813 WSM4 0.938 WSM5 0.892 WSM6 0.968 WSM7 1.008 WSM8 0.934 WSM9 0.771 Large stirrups WSL1 1.05 WSL10 1.479 WSL11 1.394 WSL12 1.515 WSL13 1.6 WSL14 1.708 WSL2 0.976 WSL3 1.186 WSL4 1.186 WSL5 1.237 WSL6 1.322 WSL7 1.251 WSL8 1.302 WSL9 1.387
Run
Tap
Max.
Min.
Max.
Min.
0.412 0.456
0.204 0.325
0.162 0.206
0.25 0.25
0.25 0.25
0.575 0.784 0.615 0.66 0.835 0.787 0.861 0.898 0.824 0.649
0.447 0.563 0.502 0.563 0.563 0.642 0.642 0.684 0.684 0.447
0.325 0.46 0.365 0.41 0.46 0.537 0.537 0.574 0.574 0.325
0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324
0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324
0.927 1.389 1.304 1.399 1.484 1.606 0.853 1.063 1.046 1.097 1.182 1.17 1.221 1.306
0.726 1.019 1.019 1.14 1.14 1.248 0.726 0.726 0.862 0.862 0.862 0.927 0.927 0.927
0.603 0.929 0.929 1.024 1.024 1.146 0.603 0.603 0.722 0.722 0.722 0.846 0.846 0.846
0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46
0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
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J-23
BURNDY® Products
Wedge
WEJTAP™ Large WEJTAP™ system connectors for use in tap applications using large run and tap conductor sizes.
CATALOG NUMBER
J-24
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY142 WCY145
CONDUCTOR TYPE RUN
TAP
BOOSTER COLOR
1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1192.5 ACSR 45/7 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7
795 ACSR 45/7 636 ACSR 26/7 556.5 ACSR 26/7 556.5 SSAC 24/1 477 AAC 397.5 AAC 19 STR 336.4 ACSR 18/1 266.8 AAC 4/0 ACSR 6/1 1272 ACSR 45/7 1272 AAC 61 STR 795 ACSR 45/7 397.5 AAC 19 STR 336.4 ACSR 18/1 1590 ACSR 45/7 1272 ACSR 45/7 795 ACSR 45/7
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
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BURNDY® Products
Wedge
LARGE WEJTAP™ (Continued)
Catalog Number
Max. Sum
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145
2.418 2.373 2.318 2.255 2.179 2.102 2.044 1.961 1.940 2.844 2.764 2.535 2.216 2.152 3.045 2.596
Catalog Number
Max. Sum
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145
61.4 60.3 58.9 57.3 55.4 53.4 51.9 49.8 49.3 72.2 70.2 64.4 56.3 54.7 77.3 65.9
Sum of the Diameters (inches) for New WEJTAP™ Connectors Min. Sum Max. Run Min. Run 2.258 2.213 2.158 2.095 2.095 1.942 1.884 1.801 1.740 2.642 2.562 2.333 2.014 1.950 2.090 2.534
1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.350 1.422 1.422 1.422 1.422 1.422 1.533 1.533
1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.471 1.032
Metric Sum of the Diameters (mm) for New WEJTAP™ Connectors Min. Sum Max. Run Min. Run 57.3 56.2 54.8 53.2 53.2 49.3 47.9 45.7 44.2 67.1 65.1 59.3 51.2 49.5 53.1 64.4
33.1 33.1 33.1 33.1 33.1 33.1 33.1 33.1 34.3 36.1 36.1 36.1 36.1 36.1 38.9 38.9
31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 33.4 33.4 33.4 33.4 33.4 37.4 26.2
Max. Tap
Min. Tap
1.187 1.071 1.016 0.953 0.877 0.800 0.742 0.659 0.590 1.422 1.342 1.113 0.794 0.730 1.547 1.094
1.087 0.971 0.916 0.853 0.777 0.700 0.642 0.559 0.498 1.328 1.248 1.019 0.700 0.636 1.471 1.032
Max. Tap
Min. Tap
30.2 27.2 25.8 24.2 22.3 20.3 18.9 16.7 15.0 36.1 34.1 28.3 20.2 18.5 39.3 27.8
27.6 24.7 23.3 21.6 19.7 17.8 16.3 14.2 12.7 33.7 31.7 25.9 17.8 16.2 37.4 26.2
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J-25
BURNDY® Products
Wedge
WEJTAP™ COVER WEJTAP™ Covers are installed on WEJTAP™ connectors to prevent them from coming in with other taps or exposed ground points. The covers are rugged snapon devices available in four sizes to cover all connector sizes.
Cover Catalog Number WCCR WCCB WCCSY WCCLY
WEJTAP™ Size Small Old Style Red Red & Blue Small (Yellow) Large (Yellow)
Nominal Conductor Range Run Tap 8 - 1/0
8-2
2 - 300 300 - 556.5 556.5 - 1033.5
6 - 300 6 - 556.5 556.5 - 1033.5
Cover Color Black Weather Rated
J-26
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BURNDY® Products
Wedge
WEJTAP™ In-Line Disconnect
Product Specifications
BURNDY® Products new In-Line disconnect utilizes proven WEJTAP™ Technology in combination with industry standard components to provide reliable performance of switch applications. 1. Utilizes WEJTAP™ connectors for securing the switch to the distribution line in tension applications. 2. Utilizes industry recognized and proven GST&D Products, LTD. blade components along with dual Advance Rubber Products, Inc., Insulators attached to a BURNDY® Products designed yoke plate assembly. 3. WEJTAP™ In-Line Disconnect designed for use in gloving and hot stick applications in conjunction with an industry standard load break tool. 4. Dual insulators minimize the switch movement during opening and closing of the blade. 5. Installation steps are minimized. The switch can be snapped directly on the line and secured with our conductor pivot retainer, designed into the switch frame. 6. WEJTAP™ tooling is used to secure the “C Member” to the built-in wedge feature of the frame. Providing reliable mechanical and electrical performance. 7. The blade is positioned on the switch to simplify cutting the conductor during installation. 8. In-Line Disconnect is removable and reuseable.
Voltage:
15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL)
Current:
900 Ampere RMS
Short Circuit: Momentary Current 40,000 Ampere RMS, Asymmetrical Three Second Current 25,000 Ampere RMS, Symmetrical Strength:
Body 10,000 lbs. Pulling Eye 6,000 lbs.
Insulators: Silicone Meets Industry Standards: ANSI C119.4, C37.32 IEEE C37.30, C37.34 CSA C83.71
Conductor pivot retainer, adjustable to conductor range
J-27
Grooved Conductor Channel Conductor Pivot Retainer Load Break Tool Hook Silicone Insulators
Pulling Eye C-member applied to conductor and fixed wedge
Fixed Wedge
Solid Copper Blade
Conductor Pivot Retainer Adjuster Adjustable by gloving or hot sticking
Switch Stick Blade Handle
Conductor ACSR AAC 266.8 26/7 266.8 30/7 336.4 18/1 336.4 26/7 336.4 30/7 397.5 18/1 397.5 26/7 397.5 30/7 477 18/1 477 26/7 556.5 18/1
15 kV (110 kV BIL)
In-Line Disconnect 29 kV (150 kV BIL)
35kV (200 kV BIL)
Replacement Tap
WAD336-15
WAD336-29
WAD336-35
WAD336S
WAD477-15
WAD477-29
WAD477-35
WAD477S
WAD556-15
WAD556-29
WAD556-35
WAD556S
397.5 336.4 350 450 477 500 556.5
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
www.burndy.com
Canada: 1-800-387-6487
BURNDY® Products
Wedge
WEJTAP™ INSTALLATION TOOLS
Type WTRB WEJTAP™ tool assembly with small head for small and medium range taps - #8 through 350 kcmil and stirrups.
Patented
Type WTY WEJTAP™ tool assembly with large head for medium and large range taps - 336.4 through 1590 kcmil ACSR, and stirrups.
Type WTB WEJTAP™ tool body one-piece assembly basic drive mechanism used to install WEJTAP™ connectors and STIRRUPs range - #8 awg through 1590 kcmil ACSR. J-28
Type WTBGBW WEJTAP™ self firing tool body. Used to install WEJTAP™ connectors and stirrups. Utilizes a self firing actuator for use with hotsticks.
Type WTHRB1S WEJTAP™ tool head operating platform for small and medium range (red/blue coded) connectors.
Type WTHY1S WEJTAP™ tool head operating platform for medium and large range (yellow coded) connectors.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
www.burndy.com
US: 1-800-346-4175
BURNDY® Products
Wedge
WEJTAP™ INSTALLATION TOOL ACCESSORIES
Type WTOCBR WEJTAP™ removal clip for red type II and medium (blue coded) tap connectors used with type WTHRB tool head.
Type WTOCY WEJTAP™ removal clip for large (yellow coded) tap connectors used with type WTHY tool head.
Type WTCK WEJTAP™ tool cleaning/maintenance kit for use with type WTB tool body.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
www.burndy.com
Canada: 1-800-387-6487
J-29
BURNDY® Products
Wedge
WEJTAP™ HOTSTICK TOOL Type WTBGBW WEJTAP™ Self firing tool body. Used to install WEJTAP™ connectors and stirrups. Similar to Type WTB tool except utilizes a self firing actuator for use with hotsticks.
WEJTAP™ HOTSTICK RIES Type WHSCWH J-30 WEJTAP™ hotstick connector clamp used to hold the tap connector spring-body and wedge for installation on energized lines with the shotgun hotstick.
Type WHSPBC WEJTAP™ hotstick dual cable clamp used to hold run and tap conductors in position during hotline installation. Universal for all applications from #8-1272 ACSR.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
www.burndy.com
US: 1-800-346-4175
BURNDY® Products
Wedge
Type WHSSADP
WEJTAP™ HOTSTICK ACCESSORIES
WEJTAP™ hotstick spring loaded 90 degree adapter, used to attach tool to universal hotstick for hotline installations.
Type WHSWHADP WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation.
Type WCHAWAS WEJTAP™ hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation with shotgun J-31 stick.
Type WHSTA WEJTAP™ hotstick tool (actuator) hammer attaches to the universal hotstick for striking the tool actuator button to complete the installation.
Type WHSWB WEJTAP™ hotstick wirebrush attaches to the universal hotstick for cleaning the surface of the line conductor.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
www.burndy.com
Canada: 1-800-387-6487
BURNDY® Products
Wedge
WEJTAP™ HOTSTICK ACCESSORIES
Type WHSGB WEJTAP™ hotstick breech drive. Geared shotgun hotstick adapter easily latches to the breech end of WEJTAP installation tool without disassembly for use on energized lines.
(Continued)
Type WHHWB WEJTAP™ hand-held wire brush for cleaning surface areas on non-energized conductors.
J-32
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. Canada: 1-800-387-6487
www.burndy.com
US: 1-800-346-4175
BURNDY® Products
Wedge
WEJTAP™ KITS
Type WABAG
Type WTCC (Carrying Case Only) WEJTAP™ plastic carrying case. Designed for rugged use in all weather conditions. It accommodates WEJTAP™ installation tool, removal clips, and cleaning kit.
WEJTAP™ accessories bag is designed for use in carrying installation tool(s), removal clips, and cleaning kit. Hotstick accessories may be accommodated as well. Holders for power boosters are conveniently located on the outside of the bag.
Tools included in Kit (Quantity) WT2B2RBY WT2BRBY WABAG WABAG Power Unit Self Firing Tool Large Frame Large T.O. Clip Small Frame Cleaning Kit Small T.O. Clip Carrying Case Carrying Case
WTB WTBGBW WTHY1S WTOCY WTHRB-1S WTCK WTOCBR WTCC WABAG
2
2
1 1 1 1 1
1 1 1
1
1
WTRBYK WTYK 1 1 1 1 1 1 1
1
WTRBK WT2BRBYK WT2B2RBYK WTY WTRB 1
1 1 1
1 1 1 1
2 1 1 1 1 1 1
2 1 1 2 1 1 1
1
1
1
1
WTY WTRB WTBGBW WTRBY J-33 WABAG WABAG RBYK WABAG 1
1
1 1 1 1
1
1 1 1
1
1
1 1 1 1 1 1 1 1
1 1 1 1 1 1
your BURNDY® representative for a WEJTAP™ demonstration or the factory at 1-800-346-4175
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY® Products. US: 1-800-346-4175
www.burndy.com
Canada: 1-800-387-6487
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