PROF. NO.27 PROJECT PROFILE ON CAMPHOR MANUFACTURING UNIT
1.
INTRODUCTION
Camphor is one of the products used during religious prayers. This is a part of worship since ancient days. These are available in different size and shape but in general available in square shape with 3-5 thickness. 2.
MARKET DEMAND
Camphor Tablets is a mass consumption item and is practically being consumed in all religious festivals in temples. The consumption is directly proportional to the persons visiting any religious place. Hence, consumption will increase with the increase in faith in “GOD” and propose concern can sell its product very easily. In addition to the religious demand, it is also required in ayurvedic medicines.
PRODUCTION TARGETS Basis of estimation:
300 Working Days in a Year Single Shift basis 8 hours per shift Camphor Tablet
Quantity (Kg) Value (Rs)
3.
12000 1800000
MANUFACTURING PROCESS
The brief description of the manufacturing process of camphor tablet is given below:
1. First of camphor powder is given heat treatment to remove the dampness available in the powder. 2. Treated powder is filled into the hopper of the tablet machine. 3. Tablet machine produce the tablet of specific shape and weight. The shape & weight of tablet will be according to the dies.
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4. Five tablets are packed in one wax wrapper. 5. These box are packed in the cartoon boxes and dispatched. 4.
QUALITY CONTROL STANDARDS
Quality of the product must be as per customers demand and according to BIS standards.
5.
LAND & BUILDING
1. 2. 3. 4.
Covered area Uncovered area Total area Whether constructed or Rented If constructed, constructed value If Rented, Rental value (per month)
5. 6.
6.
Sq. Ft. Sq. Ft. Sq. Ft.
500 500 1000 Rented
Rs
N.A.
Rs
2000
MACHINERY AND EQUIPMENT
S.N . 1.
Description
Qty.
Value (Rs.)
S.S.Mixer
1
2.
Multi Punch Tablet Machine
1
3.
Dies
4.
Wax wrapping machine
1
5.
Weighing Balance
1
6.
Hand Tools
7.
Sales Tax, Freight & Insurance
125000
L.S.
L.S. 12500
etc. Total
137500
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7.
RAW MATERIAL (PER MONTH)
S.N Particulars . 1. Camphor Powder 2. Packaging Material
Quantity (Kg)
Value (Rs) 1000 Total
8.
STAFF & LABOUR (PER MONTH)
S.N Particulars Qty Rate . A istrative and Supervisory (i) Manager 1 3000 (ii) Peon/ Chowkidar 1 2000 B Technical (Skilled-Unskilled) (i) Skilled Worker 1 3000 (ii) Unskilled Worker 2 2000 Sub-Total Plus perquisites @ 30% of salaries TOTAL
9.
1. 2. 3. 4. 5. 6. 7. 8. 9.
100000 2000 102000
Value (Rs)
3000 2000 3000 4000 12000 3600 15600
OTHER EXPENSES (PER MONTH)
Rent of Land & Building Electricity Charges Fuel Exp. ment & Travelling Transport Consumable & stores etc. Potage expenses/ telephones Stationery Repairs & Maintenance’s Total
2000 2500 0 2000 1000 1000 1000 1000 1000 11500
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10.
SL.NO. 1 2 3
11.
WORKING CAPITAL (FOR ONE MONTH)
DESCRIPTION Raw material Salaries & Wages Other Expenses Total
AMOUNT(RS) 102000 15600 11500 129100
TOTAL CAPITAL INVESTMENT
Building & Other Civil Works Machinery & Equipment Working capital for one month Total
12.
137500 129100 266600
COST OF PRODUCTION (PER ANNUM)
Total recurring cost per year Depreciation on machinery & equipment Interest on total investment @ 10% Total
13.
S.N. 1.
14.
1. 2. 3. 3.1 3.2 3.3 3.4
1549200 13000 27000 1589200
SALES PROCEEDS (PER ANNUM)
Item Camphor Tablets Total
Qty (Kg) Value (Rs.) 12000
1800000 1800000
PROFITABILITY (BEFORE INCOME TAX)
Annual Gross Profit % of Profit on Sales Break Even Analysis Annual Fixed Cost Annual Sales Annual Variable Cost Break Even Point
210800 11.71% 325200 1800000 1224000 56.46%
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Break-Even Analysis (% of Total Production envisaged) Annual fixed cost X 100 -------------- ---------------- ------------- = Annual sales – Annual variable costs
15. 1
%
Manufactures/ Suppliers of Machinery Gujrat Engineering Enterprises . 31/1, Paigah Estate, Near SBI, Jehangirabad, Bhopal 462 008 Ph. 234672
2.
Sri Logambol Engineering Works. 18, Hot Water Channel Road, Madras 625 010,
3.
Bhaskar Industries 19, Worship Road, Simmakkal, Maduari.
4.
Oriental machinery Supplying Agency 25, RN Mukherjee Road, Calcutta 700 001
5.
Huma Traders Near Shajanabad Thana, Bhopal
16.
Suppliers of Raw Materials
From Local mandi of the area. 17.
IMPLEMENTATION PERIOD
Proposed Project can commence production with in 6-8 weeks after sanction and first disbursement of term loan.
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18.
ASSUMPTION FOR GENERATING PROJECT PROFITABILITY
1 Number of Working Days in a year
300 Days
2 Number of Shifts in a day
1 One
3 Hours in a Shift
8 hours
4 Plant Capacity 5 Raw material Estimates
Consider on Average production capacities of plant. Based upon product Mix
6 Raw Material Availability
All districts of MP
7 Depreciation
Straight Line Method
8 Manpower
According to project Requirement
9 Rent estimate
On the basis of current market prize of the area. Households & related industries of the area.
10 Potential Area of Marketing the products 11 If project is funded, term loan would be 12 Moratorium Period
60-80% of Total investment 6- 12 months
13 Repayment Period
5-7 years
14 Project may be established under
PMEGP (GOI) / Tribal Self Employment Scheme (NSTFDC) or Rani Durgawati Scheme of MP
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