Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Benefits and advantages, Selection table Operating principle and fields of application for thermistor motor protection relays Temperature monitoring of equipment with PTC sensors integrated, such as 쐍 machine rolling bearings, 쐍 hot-air ventilators, 쐍 oil, 쐍 air, 쐍 heating installations, etc.
Resistance characteristic for one single temperature sensor acc. to DIN 44 081.
The relay is independent of the rated motor current, the insulation class and the method of starting. The PTC sensors are connected in series to the terminals Ta and Tb (or Ta and Tbx without short-circuit detection). The number of possible PTC sensors per measuring circuit is limited by the sum of the individual PTC sensor resistances: RG = R1 + R2 + RN 1.5 k. Under normal operating conditions the resistance is below the response threshold. If only one of the PTC resistors heats up excessively, the output relay de-energizes. If the autoreset function is configured, the output relay energizes automatically after cooling down. Devices with manual (pushbutton on front-side) or remote reset configuration have to be controlled via the control input by the required signal.
NAT = Nominal response temperature 1SVC 110 000 F0139
2
Further applications:
The CM range of thermistor motor protection relays are used to control motors equipped with PTC temperature sensors. The PTC temperature sensors are incorporated in the motor windings to measure the motor heating. This enables direct control and evaluation of the following operating conditions: 쐍 heavy duty starting 쐍 increased switching frequency 쐍 single-phase operation 쐍 high ambient temperature 쐍 insufficient cooling 쐍 break operation 쐍 unbalance
Selection table thermistor motor protection relays Type
CM-MSE
CM-MSS (1)
CM-MSS (2)
CM-MSS (3)
CM-MSS (4)
CM-MSS (5)
CM-MSS (6)
CM-MSS (7)
CM-MSN
Number of sensor circuits
1
1
1
1
1
1
2
3
6
Wire break monitoring
•
•
•
•
•
•
•
•
•
Short-circuit detection
–
–
–
•
•
•
•
•
Non-volatile fault storage
–
–
–
–
• 2)
• 2)
–
• 2)
• 2)
Auto reset
•
•
•
•
• 2)
• 2)
• 2)
• 2)
• 2)
Manual reset
–
–
•
•
•
•
•
•
•
Remote reset
–
–
•
•
•
•
•
•
•
Test button
–
–
–
–
•
•
•
•
•
2 c/o
1 c/o per sensor circuit
1 n/o + 1 n/c accumulative evaluation
1 n/o + 1 n/c accumulative evaluation
Function Measuring range
•
1)
Operation/Reset
Output s Operational principle
closed-circuit principle
Number / type 1 c/o
1 n/o
2 c/o
Width of enclosure
2 c/o
1 n/o + 1 n/c
22.5 mm
45 mm
Supply voltages and order codes 1SVR550805R9300
24 V AC
1SVR430811R9300 1SVR430800R9100
24 V AC/DC 110-130 V AC
1SVR550800R9300
220-240 V AC
1SVR550801R9300
1SVR430801R1100
1SVR430810R9300
1SVR430710R9300
1SVR430811R0300
1SVR430711R0300
1SVR430811R1300
1SVR430711R1300 1SVR430711R2300
380-440 V AC 24-240 V AC/DC
1SVR430720R0400
1SVR430720R0300
1SVR430710R0200
1SVR430720R0500
1SVR450025R0100
1) configurable via terminals 2) Auto reset without non-volatile fault storage configurable by permanent jumpering of connecting terminals S1-T2 or S1/X1-S2/X2
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Thermistor motor protection relays CM-MSE, CM-MSS
2CDC 251 012 F0b03
쐍 Auto reset 쐍 Connection of several sensors (max. 6 sensors conn. in series) 쐍 Monitoring of bimetals 쐍 1 n/o 쐍 Excellent cost / performance ratio
A1
T1
T2
T1 A1
13
T2 A2
14
13
14
A1-A2
Rated control supply voltage
T1-T2
Sensor circuit
13-14
Output Closed-circuit principle
A2
Type
Rated control supply voltage
Order code
Pack. unit pieces
CM-MSE
24 V AC 110-130 V AC 220-240 V AC
1SVR 550 805 R9300 1SVR 550 800 R9300 1SVR 550 801 R9300
1 1 1
CM-MSE
1SVC 110 000 F0141
CM-MSE
1SVC 110 000 F0140
Ordering details
Price 1 piece
2
Weight 1 piece kg / lb 0.11 / 0.24 0.11 / 0.24 0.11 / 0.24
CM-MSS (1)
A1
Auto reset Connection of several sensors Monitoring of bimetals 1 c/o 2 LEDs for status indication
11 T2
T1
T1 A1
11
T2 A2 14
12 14
12
A1-A2
1SVC 110 000 F0141
쐍 쐍 쐍 쐍 쐍
1SVC 110 000 F0142
1SVR 430 801 F1100
CM-MSS (1), 1 c/o Rated control supply voltage
T1-T2
Sensor circuit
11-12/14
Output Closed-circuit principle
A2
Type
Rated control supply voltage
Order code
Pack. unit pieces
CM-MSS (1)
24 V AC/DC 1) 220-240 V AC
1SVR 430 800 R9100 1SVR 430 801 R1100
1 1
Price 1 piece
Weight 1 piece kg / lb 0.15 / 0.33 0.15 / 0.33
CM-MSS (2)
1SVR 430 711 F1300
F: red LED fault tripping U: green LED control supply voltage Marker label Reset button
Type
CM-MSS (2)
CM-MSS (3)
Rated control supply voltage 24 V AC/DC 1) 24 V AC 110-130 V AC 220-240 V AC
T2 A2 24 14
11 T2 11
T1 21 21
12 14 22 24 22 12
S1 A2
Rated control supply voltage
T1-T2
Sensor circuit
S1-T2 X1-T2
Remote reset jumper = no storage
T1
11-12/14 21-22/24
Output s Closed-circuit principle
S1 X1
Order code
Pack. unit pieces
1SVR 430 810 R9300 1SVR 430 811 R9300 1SVR 430 811 R0300 1SVR 430 811 R1300
1 1 1 1
CM-MSS (3), 2 c/o s, short-circuit monitoring configurable 쐍 Fault storage can be switched off 쐍 Auto reset configurable A1 11 T2x 쐍 Reset button T1 T2 21 T1 A1 11 21 쐍 Remote reset 쐍 Monitoring of bimetals 쐍 Short-circuit monitoring of the T2 A2 12 14 22 24 S1 22 24 sensor circuit configurable 14 12 A2 쐍 2 c/o s 쐍 2 LEDs for status indication
A1-A2
L1 L2 L3
Price 1 piece
M ϑ ϑ ϑ 3
Weight 1 piece kg / lb 0.15 / 0.33 0.15 / 0.33 0.15 / 0.33 0.15 / 0.33
Rated control supply voltage
S1-T2
remote reset jumper = without storage
T1-T2x
measuring circuit without short-circuit monitoring
T1-T2
measuring circuit with short-circuit monitoring
11-12/14 21-22/24
Output s Closed-circuit principle
Type
Rated control supply voltage
Order code
Pack. unit pieces
CM-MSS (3)
24 V AC/DC 1) 110-130 V AC 220-240 V AC 380-440 V AC
1SVR 430 710 R9300 1SVR 430 711 R0300 1SVR 430 711 R1300 1SVR 430 711 R2300
1 1 1 1
1)
T2 T2
A1-A2
Price 1 piece
Weight 1 piece kg / lb 0.15 / 0.33 0.15 / 0.33 0.15 / 0.33 0.15 / 0.33
not electrically isolated • Accessories: PTC sensors ........ 2/72 • Technical diagrams ................. 2/102
• Technical data .............................2/73 • Dimensional drawings .............2/103
2CDC 252 123 F0b07
A1 X1 T1 A1
1SVC 110 000 F519
Fault storage can be switched off Auto reset configurable Reset button Remote reset Monitoring of bimetals 2 c/o s 2 LEDs for status indication
1SVC 110 000 F0144
쐍 쐍 쐍 쐍 쐍 쐍 쐍
1SVC 110 000 F0143
1SVR 430 811 F1300
CM-MSS (2), 2 c/o s
• Accessories ................................. 2/104
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Thermistor motor protection relays CM-MSS Ordering details
T1 13
21
S1
T2 A2
S1 21
14 22
13 22
14 A2
11 T1
T1 A1 S1/X1 S2/X2
21 T2 11
21
ϑ
S1/X1 22
Reset / test button F: red LED fault tripping U: green LED control supply voltage Marker label
T1-T2
Sensor circuit
S1-T2
Remote reset
13-14 21-22
Output s Closed-circuit principle jumper = no storage
T2 A2 12 14 22 24
Type
Rated control supply voltage
CM-MSS (5) A1 S2/X2
CM-MSS (5)
A1-A2
1SVC 110 000 F0145
T2 T1 A1
2CDC 251 047 F0t04
CM-MSS (4)
A1
12 24
A1-A2
Rated control supply voltage
T1-T2
Sensor circuit
S1/X1 T1 L1 L2 L3
S1/X1-S2/X2
Reset
11-12/14 21-22/24
Output s Closed-circuit principle
14 A2
T2
S2/X2
2CDC 252 044 F0004
2
CM-MSS (4) 2CDC 252 016 F0004
쐍 Short-circuit monitoring of the sensor circuit 쐍 Wide supply voltage range: 24-240 V AC/DC 쐍 Non-volatile fault storage selectable 쐍 Reset and test button 쐍 Remote reset 쐍 Auto reset configurable 쐍 Output s: 1 n/c and 1 n/o or 2 c/o s 쐍 2 LEDs for status indication
2CDC 252 147 F0b06
2CDC 251 077 F0t07
CM-MSS (4) + CM-MSS (5), 1-channel
Rated control supply voltage
Order code
Pack. unit pieces
CM-MSS (4) 1-channel 1n/c, 1n/o
24-240 V AC/DC
1SVR 430 720 R0400
1
0.15 / 0.33
CM-MSS (5) 1-channel 2 c/o
24-240 V AC/DC
1SVR 430 720 R0300
1
0.15 / 0.33
Price 1 piece
Weight 1 piece kg / lb
CM-MSS (6)
Reset button to F1-F2: red LED fault tripping 1 to 2 U: green LED control supply voltage Marker label
Type
CM-MSS (6)
Rated control supply voltage
24-240 V AC/DC
• Accessories: PTC sensors ........ 2/72 • Technical diagrams ................. 2/102
1SVC 110 000 F 0146
쐍 Short-circuit monitoring for the sensor circuits 쐍 Wide supply voltage range: 24-240 V AC/DC 쐍 2 separate sensor circuits for monitoring of two motors or one motor with 2 sensor circuits (prewarning and final switch off) 쐍 Reset button 쐍 Auto reset configurable 쐍 Output s: 2 x 1 c/o 쐍 3 LEDs for status indication
1SVC 110 000 F 0148
1SVR 430 710 F0200
CM-MSS (6), 2-channel, single evaluation
A1-A2
Rated control supply voltage
11-12/14, 21-22/24
Output s Closed-circuit principle
1T1-T2 2T1-T2
Sensor circuit
S1-T2 jumpered = no storage
Order code
Pack. unit pieces
1SVR 430 710 R0200
1
• Technical data .............................2/73 • Dimensional drawings .............2/103
Price 1 piece
Weight 1 piece kg / lb 0.15 / 0.33
• Accessories ................................. 2/104
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Thermistor motor protection relays CM-MSS, CM-MSN Ordering details
1SVC 110 000 F0147
쐍 Short-circuit monitoring for the sensor circuits 쐍 Wide supply voltage range 24-240 V AC/DC 쐍 Non-volatile fault storage configurable 쐍 Remote reset 쐍 Auto reset configurable 쐍 Reset and test button 쐍 Output s: 1 n/c and 1 n/o 쐍 4 LEDs for status indication
1SVC 110 000 F0149
1SVR 430 720 F0500
CM-MSS (7), 3 sensor circuits, accumulative evaluation
A1-A2
Rated control supply voltage
13-14 21-22
Output s Closed-circuit principle
2
1T1-T2 2T1-T2 3T1-T2
Sensor circuits
S1-T2
Remote reset jumpered = no storage
CM-MSS (7) Reset / test button to F1-F3: red LED fault tripping 1 to 3 U: green LED control supply voltage Marker label
Type
CM-MSS (7)
Order code
Pack. unit pieces
1SVR 430 720 R0500
1
Rated control supply voltage
24-240 V AC/DC
Price 1 piece
Weight 1 piece kg / lb 0.15 / 0.33
1SVC 110 000 F0521
쐍 Short-circuit monitoring of the sensor circuit 쐍 Wide supply voltage range: 24-240 V AC/DC 쐍 Non-volatile fault storage configurable 쐍 Remote reset 쐍 Auto reset configurable 쐍 Reset and test button 쐍 Output s: 1 n/c, 1 n/o 쐍 7 LEDs for status indication
1SVC 110 000 F0150
1SVR 450 025 F0400
CM-MSN, 6 sensor circuits, accumulative evaluation
A1-A2
Rated control supply voltage
1T1...6T1-T2
Sensor circuits
13-14 21-22
Output s Closed-circuit principle
S1-T2
Remote reset, jumper = no storage
CM-MSN
Reset / Test button to F1-F6: red LED fault tripping F1 to F6 U: green LED control supply voltage
Marker label
Type
CM-MSN
Rated control supply voltage
24-240 V AC/DC
Order code
Pack. unit pieces
1SVR 450 025 R0100
1
Price 1 piece
Weight 1 piece kg / lb 0.23 / 0.51
accumulative evaluation = if any input exeeds the threshold, the output relay will trip • Accessories: PTC sensors ........ 2/72 • Technical diagrams ................. 2/102
• Technical data .............................2/73 • Dimensional drawings .............2/103
• Accessories ................................. 2/104
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Thermistor motor protection PTC temperature sensors C011 Ordering details, technical data The PTC temperature sensors (temperature-dependent with positive temperature coefficient) are selected by the manufacturer of the motor depending on:
Temperature sensor characteristic
쐍 the motor insulation class according to IEC/EN 60034-11, 쐍 the special characteristics of the motor, such as the conductor cross-section of the windings, the permissible overload factor etc. 쐍 special conditions prescribed by the , such as the permissible ambient temperature, risks resulting from locked rotor, extent of permitted overload etc.
RPTC []
2
104
103
101
TNF - 20 K TNF - 5 K TNF TNF + 5 K TNF + 15 K
-20 °C
TPTC [°C]
2CDC 252 068 F0208
102
One temperature sensor must be embedded in each phase winding. For instance, in case of three-phase squirrel cage motors, three sensors are embedded in the stator windings. For pole-changing motors with one winding (Dahlander connection), 3 sensors are also sufficient. Pole-changing motors with two windings, however, require 6 sensors. Type
The sensors are suitable for embedding in motor windings with rated operating voltages of up to 600 V AC. Conductor length: 500 mm per sensor. A 14 V varistor can be connected in parallel to protect the sensors from overvoltage. Due to their characteristics, the thermistor motor protection relays can also be used with PTC temperature sensors of other manufacturers which comply with DIN 44 081 and DIN 44 082.
Order code
Color coding
Rated response temperature TNF
If an additional warning is required before the motor is switched off, separate sensors for a correspondingly lower temperature must be embedded in the winding. They have to be connected to a second control unit.
Pack. unit set
Price 1 set
Weight 1 piece kg / lb
Temperature sensor C011, standard version acc. to DIN 44081
1SVC 110 000 F0531
1 set = 3 pieces C011-70 C011-80 C011-90 C011-100 C011-110 C011-120 C011-130 C011-140 C011-150 C011-160 C011-170 Type
white-brown white-white green-green red-red brown-brown gray-gray blue-blue white-blue black-black blue-red white-green
70 °C 80 °C 90 °C 100 °C 110 °C 120 °C 130 °C 140 °C 150 °C 160 °C 170 °C
GHC 011 0003 R0001 GHC 011 0003 R0002 GHC 011 0003 R0003 GHC 011 0003 R0004 GHC 011 0003 R0005 GHC 011 0003 R0006 GHC 011 0003 R0007 GHC 011 0003 R0011 GHC 011 0003 R0008 GHC 011 0003 R0009 GHC 011 0003 R0010
1 1 1 1 1 1 1 1 1 1 1
Order code
Pack. unit pieces
GHC 011 0033 R0008
1
Color coding
Rated response temperature TNF
0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 0.02/0.044 Price 1 piece
Weight 1 piece kg / lb
Triple temperature sensor C011-3 C011-3-150
150 °C
black-black
0.05/0.11
Technical data Characteristic data Cold-state resistance Warm-state resistance ± 5 up to 6 K of rated response temperature TNF Thermal time constant, sensor open 1) Permitted ambient temperature Rated response temperature tolerance TNF TNF
10 000 <5s +180 °C
PTC resistance R from -20 °C to TNF - 20 K
70 5 °C 80 5 °C 90 5 °C 100 5 °C 110 5 °C 120 5 °C 130 5 °C 140 5 °C 150 5 °C 160 5 °C 170 7 °C 1)
Sensor type C011 50 -100 at 25 °C
Not embedded in windings.
100
2)
PTC resistance R at PTC temperatures of: TNF + TNF TNF + 15 K TNF - TNF (UPTC 2.5 V) (UPTC 2.5 V) (UPTC 7.5 V) 570
570
-
550
1330
4000
570
570
-
For triple temperature sensor take values x 3.
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Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Technical data Type Input circuit Rated control supply voltage US power consumption
CM-MSE
Rated control supply voltage US tolerance Rated frequency Duty time Measuring circuit Monitoring function Number of senor circuits Short-circuit monitoring Non-volatile fault storage Test function Sensor circuit Temperature threshold (relay de-energizes)
2.7-3.7 k
Temperature hysteresis (relay energizes)
1.7-2.3 k
T1-T2 1 -
Kind of output
Operational principle material Rated voltage (VDE 0110, IEC 664-1, IEC 60947-1) Maximum switching voltage AC12 (resistive) 230 V Rated operational current Ie (IEC/EN 60947-5-1) AC15 (inductive) 230 V DC12 (resistive) 24 V DC13 (inductive) 24 V AC rating Utilization category (UL 508) (Control Circuit Rating Code) max. rated operational voltage max. continuous thermal current at B 300 max. making/breaking apparent power at B 300 Mechanical lifetime Electrical lifetime (AC12, 230 V, 4 A) Max. fuse rating to achieve n/c short circuit protection n/o General data Dimensions (W x H X D) Weight Mounting position Degree of protection Ambient temperature range Mounting
1)
enclosure / terminals operation storage
CM-MSN
24 V AC 24 V AC/DC 110-130 V AC 220-240 V AC 380-440 V AC 24-240 V AC/DC
A1-A2 A1-A2 A1-A2 A1-A2 A1-A2 A1-A2
Short circuit threshold (relay de-energizes) Short circuit hysteresis (relay energizes) Maximum total resistance of sensors connected in series (cold state) Maximum sensor cable length for short-circuit detection Response time Control circuit for storage and hysteresis function Remote reset S1-T2 or S1/X1-S2/X2 Maximum no-load voltage Maximum cable length Indication of operational states Control supply voltage U: green LED Fault indication F: red LED Output circuits
CM-MSS
approx. 1.5 VA approx. 1.1 VA / 0.6 W approx. 1.5 VA approx. 1.5 VA approx. 1.7 VA approx. 1.4-1.7 W / approx. 3.5-5.7 VA -15 % ... +10 % AC: 50-60 Hz / 24-240 V AC/DC versions: 15-400 Hz 100 % T1-T2/T2x, 1T1...6T1-T2 1T1...6T1-T2 temperature monitoring by means of PTC sensors 1, 2 oder 3 (see order. details) 6 see ordering details yes see ordering details configurable see ordering details yes CM-MSS (1+2): 3050550 CM-MSS (3-7): 3.6 k 5 % CM-MSS (1+2): 1900400 CM-MSS (3-7): 1.6 k 5 % <20 >40 1.5 k 2 x 100 m at 0.75 mm2, 2 x 400 m at 2.5 mm2 <100 ms
3.6 k 5 % 1.6 k 5 %
-
n/o approx. 25 V, 24-240 V; AC/DC versions: 5.5 V 50 m, 100-200 m if shielded
13-14
V: control supply voltage applied V: output relay de-energized
11-12/14, 21-22/24, 13-14, 21-22 13-14, 21-22 1 n/o + 1 n/c 1 n/o CM-MSS (1): 1 c/o CM-MSS (2,3,5): 2 c/o s CM-MSS (4, 7): 1 n/o + 1 n/c CM-MSS (6): 2x1 c/o closed-circuit principle (output relay de-energizes if the measured value exceeds/drops below the adjusted threshold) AgCdO CM-MSS (1+2+6): AgCdO AgNi CM-MSS (3+4+5+7): AgNi 250 V 250 V 4A 3A 4A 2 A (1.5 A - n/c 1)) B 300 300 V AC 5A 3600/360 VA 30 (10 1) ) x 106 switching cycles 0.1 x 106 switching cycles 4 A (10 A1)) fast-acting 6 A (10 A1)) fast-acting
10 A fast-acting 10 A fast-acting 22.5 x 78 x 78.5 mm (0.89 x 3.07 x 3.09 in) approx. 0.11 kg (0.24 lb)
22.5 x 78 x 100 mm (0.89 x 3.07 x 3.94 in) approx. 0.15 kg (0.33 lb) any IP50 / IP20 -20...+60 °C -40...+85 °C DIN rail (IEC/EN 60715)
10 A fast-acting 10 A fast-acting 45 x 78 x 100 mm (1.77 x 3.07 x 3.94 in) approx. 0.23 kg (0.51 lb)
-25...+65 °C
1SVR 430 710 R 0200, 1SVR 430 8xx R xxxx
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2
Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Technical data Type Electrical connection Wire size
CM-MSE fine strand with wire end ferrule fine strand without wire end ferrule rigid
2
Stripping length Tightening torque Standards Product standard Low Voltage Directive EMC Directive Electromagnetic compatibility electrostatic discharge IEC/EN 61000-4-2 radiated, radio-frequency, electromagnetic field IEC/EN 61000-4-3 electrical fast transient / burst IEC/EN 61000-4-4 surge IEC/EN 61000-4-5 conducted disturbances, IEC/EN 61000-4-6 induced by radio-frequency fields Operational reliability (IEC 68-2-6) Resistance to vibration (IEC 68-2-6) Environmental testing (IEC 68-2-30 ) Isolation data Rated voltage between supply, measuring and output circuit Rated impulse withstand voltage between all isolated circuits Test voltage between all isolated circuits Pollution degree Overvoltage category
2 x 1.5 mm2 (2 x 16 AWG) 2 x 0.75-1.5 mm2 (2 x 18-16 AWG) 2 x 1-1.5 mm2 (2 x 18-16 AWG) 2 x 0.75-1.5 mm2 (2 x 18-16 AWG) 10 mm (0.39 inch)
CM-MSS
CM-MSN 2 x 2.5 mm2 (2 x 14 AWG) 2 x 0.75-2.5 mm2 (2 x 18-14 AWG) 2 x 0.75-2.5 mm2 (2 x 18-14 AWG) 2 x 0.5-4 mm2 (2 x 20-12 AWG) 7 mm (0.28 inch)
IEC 255-6, EN 60255-6 2006/95/EC 2004/108/EC, 91/263/EEC, 92/31/EEC, 93/68/EEC, 93/67/EEC EN 61000-6-2, EN 61000-6-4 Level 3 (6 kV / 8 kV) Level 3 (10 V/m) Level 3 (2 kV / 5 kHz) Level 3/4 (1/2 kV) Level 3 (10 V) 6g 10 g
4g 6g 24 h cycle time, 55 °C, 93 % rel., 96 h
5g 10 g
250 V 4 kV / 1.2 - 50 μs 2.5 kV, 50 Hz, 1 min. 3 III
• Approvals ..................................... 2/6
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