150526 Kuka Robottraining h4n27

KUKA Robotics Training Concept High Quality Robot Training tailored to the customer‘s needs

Challenges to Robot Training

KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 3

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Many Different Applications

Welding

Coating

Palletizing & Packaging

Machining

Assembly

Handling

Loading & Unloading of Production Machines

Testing & Measuring

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in Numerous Industries

Wood & Furniture

Building Materials

Aicraft & Space Industries

Medical Technology

Research & Testing

Machine Tooling

Metal

Foundry

Automotive

Electronics & Solar

Food

Plastics

Pharmaceutical & Chemical Industry

Printing & Paper

Entertainment

White Goods & Appliances

Injection Molding

and many more...

KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 5

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3 Main Training Types

Technical product training General robot operation and programming training Electrical and mechanical servicing training Commissioning of fieldbus and other communication systems Commissioning of external axis and other supplementary hard- and software

Application training Arc Welding with robots (no basic arc welding training) Dispensing (no basic dispensing training)

Generalized robot training Broad knowledge for robot cell designers Safety topics around robot cells

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Target Audience and Training Types

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Target Audience

Robot operators and production personnel Shift-foremen and system supervisors Robot programmers Start-up engineers and system programmers Maintenance personnel (electrical + mechanical) Planners and project planners Managers

KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 8

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Production Personnel and Set-Up Men/ Shift-Foremen

No special requirements

Min. 3 Years of relevant vocational experience

Experience in arc welding required

Robot Operation 1 2 days

Robot Operation PRO 4 days

Robot Operation KUKA.ArcTech 5 days



Safety topics Hand jogging the robot Selecting programs Starting and restarting programs

Additionally to „Robot Operation 1“: Adapting programs to changing parts New programs based on existing ones

„Robot Operation PRO“ focused on Prerequisites: 9 yrs. school education arc welding Tasks: running production systems adapting existing robot programs

Safety: working safely with robots in production KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 9

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Robot and System Programmer and Start-Up Engineers Min. 3 years of relevant vocational training

Robot Programming 1 KUKA System Software 5 days

Communication between robot system and periphery of production cell.

Robot programming Teach-In mode High-level language Fieldbus Technology * KUKA.SafeOperation Commissioning and Configuration of RoboTeam Commissioning and Configuration of KUKA.mxAutomation Commissioning and Configuration of KUKA.ConveyorTech

Robot Programming 2 KUKA System Software 5 days

Commissioning and Programming of KUKA.VisionTech Commissioning and Configuration of External Axes Commissioning and Programming of KUKA.RSI Further Technologies

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Configuration of interfaces 2-5 days each

Robot and System Programmer and Start-Up Engineers (detail) Min. 3 years of relevant vocational training

Robot Programming 1 KUKA System Software 5 days

Robot Programming 2 KUKA System Software 5 days

Safety topics Hand jogging of the robot Tool calibration and mastering Programming in Teach-In mode Working with variables





Safety topics Programming in KRL (KUKA Robot Language) Complex data types Branch and switch instructions Calculated positions KUKA IDE (Integrated Development Environment)

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Maintenance and Repair Electrical Min. 3 years of relevant vocational training

Robot Operation PRO OR Robot Programming 1

Prerequisite : Electrically skilled



Safety topics KUKA controller functionality Fault diagnosis Maintenance and repair

person

Electrical Servicing KR C4 – System Technology 4 days

Prerequisites: Electrically skilled person Tasks: fault location in complex systems, exchanging parts Safety: working safely with high voltage/currents KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 12

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Maintenance and Repair Mechanical Min. 3 years of relevant vocational training Mechanical Servicing Product Family KR AGILUS

Mechanical Servicing Product Family KR 6 and KR 16, KR 15/2

Mechanical Maintenance and Repair (different robot families) 2-4 days each

Mechanical Servicing Product Family KR 30-3 and KR 60-3

Mechanical Servicing Product Family QUANTEC

Mechanical Servicing Series 2000

Mechanical Servicing Product Family KR 1000 Titan

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Prerequisite: Basic mechanical training Tasks: fault location, exchanging parts Safety: working safely with heavy parts

Planners, Project Planners and Robot Cell Designer Technical training required

Robot Selection & Robot Selection & Integration Integration 4 days

Safety for KUKA Robot Cells 2 days

KUKA.SIM 4 days

Criteria for robot selection Interfaces Solutions

Safety norms and standards (requirements) Possible solutions Robot cell simulation Offline programming

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LBR iiwa courses Min. 3 years of relevant vocational training

Basic knowledge in object oriented programming would be helpful (JAVA-Technologie) Min. 3 years of relevant vocational training

Operator Robot Operation LBR iiwa 2 days

Commissioning and Programming LBR iiwa 10 days

LBR iiwa – Advanced Sensitivity Programming for Industrial Applications 4 days

FBT ProfiNet for KSS 8.x u. KUKA.Sunrise OS 2 days

LBR iiwa Safety-Start-Up and HRC-Programming 4 days

Programming KUKA Sunrise.Connectivity 1 day

Programmer

KUKA Robotics Training Concept KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 15

Min. 3 years of relevant vocational training Prerequisite : Electrically skilled person

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Electrical Servicing KUKA Sunrise Cabinet 4 days

Maintenance Personnel

The Future of Robot Training

Using robots will become easier for the end

Training focus will be on applications and processes

Automatised production cells will become more and more productive and complex

Planning, commissioning and initially programming of the employed robots and systems will become more complex and challenging (high qualification necessary: programming, mechatronics)

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Thank you for your attention!

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